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IAC Assessment: NC0569
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IAC Assessment: NC0569
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IAC Center North Carolina State
Assessment Year 2016
Principal Product Oligomers
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $50,000,000-$100,000,000
# of Employees 50
Plant Area (Sq.Ft.) 100,000
Annual Production 30,000,000 Pounds
Production Hrs. Annual 8,640
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $315,686 10,369,658 kWh $0.03
Electricity Demand $271,599 18,465 kW-months/year $14.71
Natural Gas $525,759 106,064 MMBtu $4.96
TOTAL ENERGY COSTS $1,113,044
RECOMMENDED SAVINGS* $113,347 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,545
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$68,453
Cost:
$280,000
- - - - $68,453 13,801 - - - - -
-
kWh
-
-
kW-months/year
$68,453
13,801
MMBtu
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$19,493
Cost:
$48,500
$10,913 384,277 $8,580 528 - - - - - - $10,913
384,277
kWh
$8,580
528
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,986
Cost:
$18,150
$2,783 97,978 $2,203 136 - - - - - - $2,783
97,978
kWh
$2,203
136
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,698
Cost:
$200
$1,373 48,341 $1,105 67 - - $(-300) - $(-480) - $1,373
48,341
kWh
$1,105
67
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-480)
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,208
Cost:
$33,756
$7,097 249,878 $5,711 347 - - - - $1,400 - $7,097
249,878
kWh
$5,711
347
kW-months/year
-
-
MMBtu
-
-
$
$1,400
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$423
Cost:
$150
$423 14,890 - - - - - - - - $423
14,890
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,230
Cost:
$4,256
$1,236 43,519 $994 60 - - - - - - $1,236
43,519
kWh
$994
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,856
Cost:
$230
$1,029 36,222 $827 50 - - - - - - $1,029
36,222
kWh
$827
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$113,347
Cost:
$385,242
$24,854 875,105 $19,420 1,188 $68,453 13,801 $(-300) - $920 - $24,854
875,105
kWh
$19,420
1,188
kW-months/year
$68,453
13,801
MMBtu
$(-300)
-
$
$920
-
$
TOTAL IMPLEMENTED Savings:
$23,545
Cost:
$56,512
$12,912 454,606 $10,013 610 - - $(-300) - $920 - $12,912
454,606
kWh
$10,013
610
kW-months/year
-
-
MMBtu
$(-300)
-
$
$920
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost