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IAC Assessment: NC0574
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IAC Assessment: NC0574
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IAC Center North Carolina State
Assessment Year 2016
Principal Product Insulin
NAICS 325411 - Medicinal and Botanical Manufacturing
SIC 2833 - Medicinals And Botanicals
Sales >$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 99,500
Annual Production 150,000,000 Units
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,218,244 26,024,000 kWh $0.05
Electricity Demand $676,095 42,556 kW-months/year $15.89
Natural Gas $579,107 111,958 MMBtu $5.17
TOTAL ENERGY COSTS $2,473,446
RECOMMENDED SAVINGS* $202,927 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $141,484
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$138,968
Cost:
$500
$138,968 - - - - - - - $138,968
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$15,850
Cost:
$30,000
$10,634 225,288 $5,216 322 - - - - $10,634
225,288
kWh
$5,216
322
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,055
Cost:
$1,605
$707 14,986 $348 21 - - - - $707
14,986
kWh
$348
21
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$33,367
Cost:
$49,000
$11,243 238,193 $5,508 340 $16,616 3,214 - - $11,243
238,193
kWh
$5,508
340
kW-months/year
$16,616
3,214
MMBtu
-
-
$
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$11,171
Cost:
$2,250
- - - - $11,171 2,160 - - -
-
kWh
-
-
kW-months/year
$11,171
2,160
MMBtu
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,303
Cost:
$150
$598 12,670 $705 43 - - - - $598
12,670
kWh
$705
43
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,150
Cost:
$5,360
$984 20,849 - - - - $166 - $984
20,849
kWh
-
-
kW-months/year
-
-
MMBtu
$166
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$63
Cost:
$50
$63 1,340 - - - - - - $63
1,340
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$202,927
Cost:
$88,915
$163,197 513,326 $11,777 726 $27,787 5,374 $166 - $163,197
513,326
kWh
$11,777
726
kW-months/year
$27,787
5,374
MMBtu
$166
-
$
TOTAL IMPLEMENTED Savings:
$141,484
Cost:
$6,060
$140,613 34,859 $705 43 - - $166 - $140,613
34,859
kWh
$705
43
kW-months/year
-
-
MMBtu
$166
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost