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IAC Assessment: NC0577
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IAC Assessment: NC0577
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IAC Center North Carolina State
Assessment Year 2016
Principal Product Lighting
NAICS 335110 - Electric Lamp Bulb and Part Manufacturing
SIC 3641 - Electric Lamps
Sales $100,000,000-$500,000,000
# of Employees 330
Plant Area (Sq.Ft.) 310,000
Annual Production 2,000,000 Units
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $266,142 6,700,800 kWh $0.04
Electricity Demand $315,726 18,714 kW-months/year $16.87
Natural Gas $161,294 38,426 MMBtu $4.20
TOTAL ENERGY COSTS $743,162
RECOMMENDED SAVINGS* $83,056 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$59,300
Cost:
$135,630
$27,119 683,100 $23,078 1,368 - - - - - - $9,103 - $27,119
683,100
kWh
$23,078
1,368
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$9,103
-
$
02: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$11,227
Cost:
$15,000
$1,266 31,883 $2,541 151 $7,420 1,767 - - - - - - $1,266
31,883
kWh
$2,541
151
kW-months/year
$7,420
1,767
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$819
Cost:
$100
$767 19,320 $652 39 - - - - $(-300) - $(-300) - $767
19,320
kWh
$652
39
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-300)
-
$
$(-300)
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,088
Cost:
$3,600
$1,088 27,393 - - - - - - - - - - $1,088
27,393
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,896
Cost:
$100
$1,566 39,437 $1,330 79 - - - - - - - - $1,566
39,437
kWh
$1,330
79
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,793
Cost:
$2,000
$970 24,420 $823 49 - - - - - - - - $970
24,420
kWh
$823
49
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$168
Cost:
$799
- - - - $168 40 - - - - - - -
-
kWh
-
-
kW-months/year
$168
40
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$106
Cost:
$200
- - - - $106 25 - - - - - - -
-
kWh
-
-
kW-months/year
$106
25
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$5,659
Cost:
$7,720
- - - - - - $5,659 459 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,659
459
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$83,056
Cost:
$165,149
$32,776 825,553 $28,424 1,686 $7,694 1,832 $5,659 459 $(-300) - $8,803 - $32,776
825,553
kWh
$28,424
1,686
kW-months/year
$7,694
1,832
MMBtu
$5,659
459
Tgal
$(-300)
-
$
$8,803
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Ancillary Material Cost