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IAC Assessment: NC0579
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IAC Assessment: NC0579
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IAC Center North Carolina State
Assessment Year 2016
Principal Product Specialty fabrics
NAICS 313210 - Broadwoven Fabric Mills
SIC 2231 - Broadwoven Fabric Mills, Wool
Sales $100,000,000-$500,000,000
# of Employees 229
Plant Area (Sq.Ft.) 225,000
Annual Production 2,385,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $561,411 12,105,527 kWh $0.05
Electricity Demand $286,872 28,434 kW-months/year $10.09
Electricity Fees $408 - $ -
Natural Gas $701,092 169,054 MMBtu $4.15
TOTAL ENERGY COSTS $1,549,783
RECOMMENDED SAVINGS* $150,485 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $119,915
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$52,901
Cost:
$500
$52,901 - - - - - - - - - $52,901
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$46,532
Cost:
$113,706
$28,584 616,033 $13,873 1,361 - - - - $4,075 - $28,584
616,033
kWh
$13,873
1,361
kW-months/year
-
-
MMBtu
-
-
$
$4,075
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$17,247
Cost:
$50,000
$16,701 360,000 $7,337 720 $(-6,791) (-1,228) - - - - $16,701
360,000
kWh
$7,337
720
kW-months/year
$(-6,791)
(-1,228)
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,076
Cost:
$200
$4,776 102,948 $2,100 206 - - $(-500) - $(-300) - $4,776
102,948
kWh
$2,100
206
kW-months/year
-
-
MMBtu
$(-500)
-
$
$(-300)
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,661
Cost:
$8,900
$4,628 99,751 $2,033 200 - - - - - - $4,628
99,751
kWh
$2,033
200
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,575
Cost:
$3,000
$571 12,309 $1,004 99 - - - - - - $571
12,309
kWh
$1,004
99
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,983
Cost:
$4,000
- - - - $4,983 1,201 - - - - -
-
kWh
-
-
kW-months/year
$4,983
1,201
MMBtu
-
-
$
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,622
Cost:
$5,865
$1,822 39,257 $800 78 - - - - - - $1,822
39,257
kWh
$800
78
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,679
Cost:
$230
$1,167 25,154 $512 50 - - - - - - $1,167
25,154
kWh
$512
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
10: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$7,750
Cost:
$8,500
- - - - $12,450 3,000 $(-1,250) - $(-3,450) - -
-
kWh
-
-
kW-months/year
$12,450
3,000
MMBtu
$(-1,250)
-
$
$(-3,450)
-
$
11: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,459
Cost:
$1,000
- - - - $2,459 593 - - - - -
-
kWh
-
-
kW-months/year
$2,459
593
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$150,485
Cost:
$195,901
$111,150 1,255,452 $27,659 2,714 $13,101 3,566 $(-1,750) - $325 - $111,150
1,255,452
kWh
$27,659
2,714
kW-months/year
$13,101
3,566
MMBtu
$(-1,750)
-
$
$325
-
$
TOTAL IMPLEMENTED Savings:
$119,915
Cost:
$132,771
$88,654 770,547 $17,777 1,744 $14,909 3,593 $(-1,750) - $325 - $88,654
770,547
kWh
$17,777
1,744
kW-months/year
$14,909
3,593
MMBtu
$(-1,750)
-
$
$325
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost