IAC logo
IAC Assessment: NC0580
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0580
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 2016
Principal Product Fabricated metal
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $5,000,000-$10,000,000
# of Employees 100
Plant Area (Sq.Ft.) 110,000
Annual Production 330,000 Units
Production Hrs. Annual 2,750
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,094 835,991 kWh $0.07
Electricity Demand $11,218 3,796 kW-months/year $2.96
Natural Gas $29,449 3,692 MMBtu $7.98
Wood $395 1,010 MMBtu $0.39
TOTAL ENERGY COSTS $107,486
RECOMMENDED SAVINGS* $29,751 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,062
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,781
Cost:
$4,200
$1,940 26,109 $841 202 - - - - - - $1,940
26,109
kWh
$841
202
kW-months/year
-
-
gal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$513
Cost:
$100
$694 9,334 $169 41 - - $(-150) - $(-200) - $694
9,334
kWh
$169
41
kW-months/year
-
-
gal
$(-150)
-
$
$(-200)
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$16,544
Cost:
$29,200
$13,299 178,997 $3,245 780 - - - - - - $13,299
178,997
kWh
$3,245
780
kW-months/year
-
-
gal
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$110
Cost:
$400
$110 1,487 - - - - - - - - $110
1,487
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$434
Cost:
$150
$434 5,841 - - - - - - - - $434
5,841
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
06: 2.2491 USE COOLING AIR WHICH COOLS HOT WORK PIECES FOR SPACE HEATING Savings:
$2,084
Cost:
$50
$1,675 22,544 $409 98 - - - - - - $1,675
22,544
kWh
$409
98
kW-months/year
-
-
gal
-
-
$
-
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$1,280
Cost:
$1,300
$(-306) (-4,125) $(-75) (-18) $1,661 1,266 - - - - $(-306)
(-4,125)
kWh
$(-75)
(-18)
kW-months/year
$1,661
1,266
gal
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,938
Cost:
$9,207
$4,065 54,717 $858 206 - - - - $1,015 - $4,065
54,717
kWh
$858
206
kW-months/year
-
-
gal
-
-
$
$1,015
-
$
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$67
Cost:
$100
$67 908 - - - - - - - - $67
908
kWh
-
-
kW-months/year
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$29,751
Cost:
$44,707
$21,978 295,812 $5,447 1,309 $1,661 1,266 $(-150) - $815 - $21,978
295,812
kWh
$5,447
1,309
kW-months/year
$1,661
1,266
gal
$(-150)
-
$
$815
-
$
TOTAL IMPLEMENTED Savings:
$23,062
Cost:
$38,607
$18,125 243,956 $4,272 1,027 - - $(-150) - $815 - $18,125
243,956
kWh
$4,272
1,027
kW-months/year
-
-
gal
$(-150)
-
$
$815
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Ancillary Material Cost