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IAC Assessment: NC0581
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IAC Assessment: NC0581
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IAC Center North Carolina State
Assessment Year 2016
Principal Product Corrugated boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 158
Plant Area (Sq.Ft.) 190,000
Annual Production 216,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $187,919 4,616,616 kWh $0.04
Electricity Demand $119,221 10,297 kW-months/year $11.58
Electricity Fees $1,700 - $ -
Natural Gas $224,625 47,290 MMBtu $4.75
TOTAL ENERGY COSTS $534,345
RECOMMENDED SAVINGS* $53,187 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,141
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$20,175
Cost:
$500
$20,175 - - - - - - - - - - - $20,175
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,986
Cost:
$45,747
$7,441 182,817 $4,990 431 - - - - - - $2,555 - $7,441
182,817
kWh
$4,990
431
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$2,555
-
$
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,319
Cost:
$1,000
$1,319 32,400 - - - - - - - - - - $1,319
32,400
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$155
Cost:
$200
$596 14,637 $339 29 - - - - $(-300) - $(-480) - $596
14,637
kWh
$339
29
kW-months/year
-
-
MMBtu
-
-
gal
$(-300)
-
$
$(-480)
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,139
Cost:
$3,000
$2,637 64,800 $1,502 130 - - - - - - - - $2,637
64,800
kWh
$1,502
130
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$8,569
Cost:
$25,000
- - - - $8,569 1,804 - - - - - - -
-
kWh
-
-
kW-months/year
$8,569
1,804
MMBtu
-
-
gal
-
-
$
-
-
$
07: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,336
Cost:
$5,400
- - - - $456 96 $880 844 - - - - -
-
kWh
-
-
kW-months/year
$456
96
MMBtu
$880
844
gal
-
-
$
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,508
Cost:
$5,865
$1,598 39,257 $910 78 - - - - - - - - $1,598
39,257
kWh
$910
78
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$53,187
Cost:
$86,712
$33,766 333,911 $7,741 668 $9,025 1,900 $880 844 $(-300) - $2,075 - $33,766
333,911
kWh
$7,741
668
kW-months/year
$9,025
1,900
MMBtu
$880
844
gal
$(-300)
-
$
$2,075
-
$
TOTAL IMPLEMENTED Savings:
$15,141
Cost:
$45,947
$8,037 197,454 $5,329 460 - - - - $(-300) - $2,075 - $8,037
197,454
kWh
$5,329
460
kW-months/year
-
-
MMBtu
-
-
gal
$(-300)
-
$
$2,075
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost