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IAC Assessment: NC0582
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IAC Assessment: NC0582
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IAC Center North Carolina State
Assessment Year 2017
Principal Product Cabs for construction equipment
NAICS 333120 - Construction Machinery Manufacturing
SIC 3531 - Construction Machinery
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 412,000
Annual Production 11,000 Pieces
Production Hrs. Annual 3,200
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $375,470 7,374,165 kWh $0.05
Electricity Demand $156,690 17,443 kW-months/year $8.98
Natural Gas $191,447 34,431 MMBtu $5.56
TOTAL ENERGY COSTS $731,577
RECOMMENDED SAVINGS* $197,948 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $173,377
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$97,269
Cost:
$199,760
$66,250 1,301,565 $26,798 2,938 - - - - - - - - $4,221 - $66,250
1,301,565
kWh
$26,798
2,938
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$4,221
-
$
02: 2.7122 DISCONNECT BALLASTS Savings:
$6,320
Cost:
$550
$4,354 85,536 $1,734 190 - - - - - - $232 - - - $4,354
85,536
kWh
$1,734
190
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$232
-
$
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$38,581
Cost:
$20,000
$36,630 719,646 - - - - - - - - - - $1,951 - $36,630
719,646
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
$1,951
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$8,560
Cost:
$17,350
$8,560 168,166 - - - - - - - - - - - - $8,560
168,166
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,021
Cost:
$500
$1,021 20,060 - - - - - - - - - - - - $1,021
20,060
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,983
Cost:
$200
$3,018 59,288 $745 82 - - - - $(-300) - - - $(-480) - $3,018
59,288
kWh
$745
82
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-300)
-
$
-
-
$
$(-480)
-
$
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$11,603
Cost:
$500
$11,603 396,000 - - - - - - - - - - - - $11,603
396,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,895
Cost:
$100
$2,321 45,607 $574 63 - - - - - - - - - - $2,321
45,607
kWh
$574
63
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,470
Cost:
$4,500
- - - - $7,470 1,348 - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,470
1,348
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
10: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$11,578
Cost:
$500
$11,578 - - - - - - - - - - - - - $11,578
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,782
Cost:
$5,865
$1,066 20,937 $716 78 - - - - - - - - - - $1,066
20,937
kWh
$716
78
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
12: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$7,886
Cost:
$4,100
$(-41) (-800) $(-43) (-5) - - $7,970 960 - - - - - - $(-41)
(-800)
kWh
$(-43)
(-5)
kW-months/year
-
-
MMBtu
$7,970
960
Tgal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$197,948
Cost:
$253,925
$146,360 2,816,005 $30,524 3,346 $7,470 1,348 $7,970 960 $(-300) - $232 - $5,692 - $146,360
2,816,005
kWh
$30,524
3,346
kW-months/year
$7,470
1,348
MMBtu
$7,970
960
Tgal
$(-300)
-
$
$232
-
$
$5,692
-
$
TOTAL IMPLEMENTED Savings:
$173,377
Cost:
$244,675
$139,726 2,685,662 $28,259 3,098 - - - - $(-300) - - - $5,692 - $139,726
2,685,662
kWh
$28,259
3,098
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-300)
-
$
-
-
$
$5,692
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Ancillary Material Cost