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IAC Assessment: NC0589
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IAC Assessment: NC0589
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IAC Center North Carolina State
Assessment Year 2017
Principal Product Urethane and rubber coated fabrics
NAICS 313320 - Fabric Coating Mills
SIC 2295 - Coated Fabrics, Not Rubberized
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 250,000
Annual Production 12,000 Thousand Feet
Production Hrs. Annual 8,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $367,134 9,361,920 kWh $0.04
Electricity Demand $222,964 20,466 kW-months/year $10.89
Electricity Fees $811 - $ -
Natural Gas $515,112 101,004 MMBtu $5.10
TOTAL ENERGY COSTS $1,106,021
RECOMMENDED SAVINGS* $129,451 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,979
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$38,378
Cost:
$62,575
- - - - $38,378 7,525 - - - - - - -
-
kWh
-
-
kW-months/year
$38,378
7,525
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,080
Cost:
$19,100
$10,080 257,140 - - - - - - - - - - $10,080
257,140
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$4,455
Cost:
$10,000
- - - - $4,455 873 - - - - - - -
-
kWh
-
-
kW-months/year
$4,455
873
MMBtu
-
-
$
-
-
$
-
-
$
04: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$28,966
Cost:
$135,750
$(-6,139) (-156,600) $(-7,895) (-692) - - - - - - $43,000 - $(-6,139)
(-156,600)
kWh
$(-7,895)
(-692)
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$43,000
-
$
05: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$11,593
Cost:
$10,750
$(-7,046) (-179,740) $(-2,861) (-251) - - - - $21,500 - - - $(-7,046)
(-179,740)
kWh
$(-2,861)
(-251)
kW-months/year
-
-
MMBtu
-
-
$
$21,500
-
$
-
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,876
Cost:
$840
- - - - $3,876 760 - - - - - - -
-
kWh
-
-
kW-months/year
$3,876
760
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,357
Cost:
$1,000
- - - - $1,357 266 - - - - - - -
-
kWh
-
-
kW-months/year
$1,357
266
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$29,155
Cost:
$66,186
$14,678 374,448 $7,031 616 - - - - $7,446 - - - $14,678
374,448
kWh
$7,031
616
kW-months/year
-
-
MMBtu
-
-
$
$7,446
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$541
Cost:
$300
$162 4,120 $64 6 - - - - $315 - - - $162
4,120
kWh
$64
6
kW-months/year
-
-
MMBtu
-
-
$
$315
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,050
Cost:
$100
$1,315 33,540 $535 47 - - $(-600) - $(-200) - - - $1,315
33,540
kWh
$535
47
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-200)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$129,451
Cost:
$306,601
$13,050 332,908 $(-3,126) (-274) $48,066 9,424 $(-600) - $29,061 - $43,000 - $13,050
332,908
kWh
$(-3,126)
(-274)
kW-months/year
$48,066
9,424
MMBtu
$(-600)
-
$
$29,061
-
$
$43,000
-
$
TOTAL IMPLEMENTED Savings:
$35,979
Cost:
$68,426
$16,155 412,108 $7,630 669 $5,233 1,026 $(-600) - $7,561 - - - $16,155
412,108
kWh
$7,630
669
kW-months/year
$5,233
1,026
MMBtu
$(-600)
-
$
$7,561
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Primary Product