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IAC Assessment: NC0601
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IAC Assessment: NC0601
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IAC Center North Carolina State
Assessment Year 2017
Principal Product Beef jerky
NAICS 311612 - Meat Processed from Carcasses
SIC 2013 - Sausages And Other Prepared Meats
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 140,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $368,874 11,711,000 kWh $0.03
Electricity Demand $474,223 24,922 kW-months/year $19.03
Natural Gas $330,951 47,440 MMBtu $6.98
TOTAL ENERGY COSTS $1,174,048
RECOMMENDED SAVINGS* $49,978 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,049
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,641
Cost:
$200
$1,397 49,191 $1,444 71 - - - - $(-100) - $(-100) - $1,397
49,191
kWh
$1,444
71
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-100)
-
$
$(-100)
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,840
Cost:
$750
$906 31,893 $934 46 - - - - - - - - $906
31,893
kWh
$934
46
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,606
Cost:
$100
$792 27,888 $814 40 - - - - - - - - $792
27,888
kWh
$814
40
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$2,408
Cost:
$1,000
- - - - $2,408 345 - - - - - - -
-
kWh
-
-
kW-months/year
$2,408
345
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.2123 INSULATE FEEDWATER TANK Savings:
$792
Cost:
$750
- - - - $792 113 - - - - - - -
-
kWh
-
-
kW-months/year
$792
113
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$15,825
Cost:
$82,000
- - - - $15,825 2,267 - - - - - - -
-
kWh
-
-
kW-months/year
$15,825
2,267
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$21,773
Cost:
$20,000
$(-1,861) (-65,541) $(-4,017) (-197) - - - - - - $27,651 - $(-1,861)
(-65,541)
kWh
$(-4,017)
(-197)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$27,651
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$217
Cost:
$487
$173 6,079 $44 2 - - - - - - - - $173
6,079
kWh
$44
2
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$2,876
Cost:
$30
- - - - - - $2,876 135 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,876
135
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$49,978
Cost:
$105,317
$1,407 49,510 $(-781) (-38) $19,025 2,725 $2,876 135 $(-100) - $27,551 - $1,407
49,510
kWh
$(-781)
(-38)
kW-months/year
$19,025
2,725
MMBtu
$2,876
135
Tgal
$(-100)
-
$
$27,551
-
$
TOTAL IMPLEMENTED Savings:
$5,049
Cost:
$1,200
$1,397 49,191 $1,444 71 $2,408 345 - - $(-100) - $(-100) - $1,397
49,191
kWh
$1,444
71
kW-months/year
$2,408
345
MMBtu
-
-
Tgal
$(-100)
-
$
$(-100)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Ancillary Material Cost