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IAC Assessment: NC0603
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IAC Assessment: NC0603
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IAC Center North Carolina State
Assessment Year 2017
Principal Product Yarns
NAICS 313110 - Fiber, Yarn, and Thread Mills
SIC 2281 - Yarn Spinning Mills
Sales $1,000,000-$5,000,000
# of Employees 110
Plant Area (Sq.Ft.) 135,000
Annual Production 25,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $463,064 11,598,000 kWh $0.04
Electricity Demand $256,141 22,666 kW-months/year $11.30
TOTAL ENERGY COSTS $719,205
RECOMMENDED SAVINGS* $131,175 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,467
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,643
Cost:
$50,038
$8,818 220,990 $5,246 468 - - $3,579 - $8,818
220,990
kWh
$5,246
468
kW-months/year
-
-
$
$3,579
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$40
Cost:
$100
$40 998 - - - - - - $40
998
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,607
Cost:
$500
$4,002 100,296 $1,605 143 $(-500) - $(-500) - $4,002
100,296
kWh
$1,605
143
kW-months/year
$(-500)
-
$
$(-500)
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$74
Cost:
$240
$74 1,864 - - - - - - $74
1,864
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,221
Cost:
$100
$2,300 57,624 $921 82 - - - - $2,300
57,624
kWh
$921
82
kW-months/year
-
-
$
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$21,836
Cost:
$50
$12,616 316,201 $9,220 823 - - - - $12,616
316,201
kWh
$9,220
823
kW-months/year
-
-
$
-
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$64,413
Cost:
$100,000
$44,754 1,121,648 $19,659 1,755 - - - - $44,754
1,121,648
kWh
$19,659
1,755
kW-months/year
-
-
$
-
-
$
08: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$19,341
Cost:
$30,000
$19,341 484,733 - - - - - - $19,341
484,733
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$131,175
Cost:
$181,028
$91,945 2,304,354 $36,651 3,271 $(-500) - $3,079 - $91,945
2,304,354
kWh
$36,651
3,271
kW-months/year
$(-500)
-
$
$3,079
-
$
TOTAL IMPLEMENTED Savings:
$63,467
Cost:
$80,688
$44,817 1,123,218 $16,071 1,434 $(-500) - $3,079 - $44,817
1,123,218
kWh
$16,071
1,434
kW-months/year
$(-500)
-
$
$3,079
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost