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IAC Assessment: NC0609
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IAC Assessment: NC0609
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IAC Center North Carolina State
Assessment Year 2018
Principal Product Steel shot
NAICS 327910 - Abrasive Product Manufacturing
SIC 3291 - Abrasive Products
Sales $50,000,000-$100,000,000
# of Employees 45
Plant Area (Sq.Ft.) 60,000
Annual Production 88,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,130,621 29,379,329 kWh $0.04
Electricity Demand $235,800 95,504 kW-months/year $2.47
Electricity Fees $21,701 - $ -
LPG $538,052 62,298 MMBtu $8.64
TOTAL ENERGY COSTS $1,926,174
RECOMMENDED SAVINGS* $14,867 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,289
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.5122 REPLACE HIGH RESISTANCE DUCTS, PIPES, AND FITTINGS Savings:
$9,405
Cost:
-
$6,791 176,400 $2,614 1,058 - - - - $6,791
176,400
kWh
$2,614
1,058
kW-months/year
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,593
Cost:
$8,972
$1,036 26,906 $191 77 - - $366 - $1,036
26,906
kWh
$191
77
kW-months/year
-
-
$
$366
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$173
Cost:
$350
$173 4,489 - - - - - - $173
4,489
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$650
Cost:
$200
$753 19,560 $97 39 $(-100) - $(-100) - $753
19,560
kWh
$97
39
kW-months/year
$(-100)
-
$
$(-100)
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,341
Cost:
$2,500
$1,188 30,863 $153 61 - - - - $1,188
30,863
kWh
$153
61
kW-months/year
-
-
$
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,705
Cost:
$5,685
$1,511 39,257 $194 78 - - - - $1,511
39,257
kWh
$194
78
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$14,867
Cost:
$17,707
$11,452 297,475 $3,249 1,313 $(-100) - $266 - $11,452
297,475
kWh
$3,249
1,313
kW-months/year
$(-100)
-
$
$266
-
$
TOTAL IMPLEMENTED Savings:
$5,289
Cost:
$17,357
$4,488 116,586 $635 255 $(-100) - $266 - $4,488
116,586
kWh
$635
255
kW-months/year
$(-100)
-
$
$266
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost