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IAC Assessment: NC0614
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IAC Assessment: NC0614
IAC Center North Carolina State
Assessment Year 2018
Principal Product Yarn
NAICS 313110 - Fiber, Yarn, and Thread Mills
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 140,000
Annual Production 15,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $469,008 12,592,500 kWh $0.04
Electricity Demand $274,760 23,925 kW-months/year $11.48
TOTAL ENERGY COSTS $751,346
RECOMMENDED SAVINGS* $22,511 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,991
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ Tgal $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,207
Cost:
$42,729
$5,898 158,535 $4,309 375 - - - - - - - - $5,898
158,535
kWh
$4,309
375
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$190
Cost:
$350
$190 5,109 - - - - - - - - - - $190
5,109
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,801
Cost:
$200
$1,942 52,218 $1,090 95 - - - - $(-120) - $(-111) - $1,942
52,218
kWh
$1,090
95
kW-months/year
-
-
Tgal
-
-
Tgal
$(-120)
-
$
$(-111)
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$658
Cost:
$2,700
$658 17,675 - - - - - - - - - - $658
17,675
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$582
Cost:
$100
$373 10,020 $209 18 - - - - - - - - $373
10,020
kWh
$209
18
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$5,876
Cost:
$2,450
- - - - - - $5,876 2,812 - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$5,876
2,812
Tgal
-
-
$
-
-
$
07: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$2,197
Cost:
$3,000
- - - - $1,098 526 $1,099 526 - - - - -
-
kWh
-
-
kW-months/year
$1,098
526
Tgal
$1,099
526
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$22,511
Cost:
$51,529
$9,061 243,557 $5,608 488 $1,098 526 $6,975 3,337 $(-120) - $(-111) - $9,061
243,557
kWh
$5,608
488
kW-months/year
$1,098
526
Tgal
$6,975
3,337
Tgal
$(-120)
-
$
$(-111)
-
$
TOTAL IMPLEMENTED Savings:
$2,991
Cost:
$550
$2,132 57,327 $1,090 95 - - - - $(-120) - $(-111) - $2,132
57,327
kWh
$1,090
95
kW-months/year
-
-
Tgal
-
-
Tgal
$(-120)
-
$
$(-111)
-
$
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ Tgal $ $ $ $
Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost