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IAC Assessment: NC0643
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IAC Assessment: NC0643
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center North Carolina State
Assessment Year 2019
Principal Product Pharmaceutical equipment
NAICS 325212 - Synthetic Rubber Manufacturing
SIC 2822 - Synthetic Rubber
Sales $50,000,000-$100,000,000
# of Employees 215
Plant Area (Sq.Ft.) 200,000
Annual Production 4,200,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,156,353 19,716,167 kWh $0.06
Electricity Demand $220,781 35,443 kW-months/year $6.23
Natural Gas $476,241 99,086 MMBtu $4.81
TOTAL ENERGY COSTS $1,853,375
RECOMMENDED SAVINGS* $194,564 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $68,940
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$59,445
Cost:
$139,040
$30,570 520,727 $28,875 1,250 - - - - $30,570
520,727
kWh
$28,875
1,250
kW-months/year
-
-
MMBtu
-
-
$
02: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$9,495
Cost:
$1,000
- - - - $9,495 1,974 - - -
-
kWh
-
-
kW-months/year
$9,495
1,974
MMBtu
-
-
$
03: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$13,881
Cost:
$30,000
$8,961 152,650 $4,920 213 - - - - $8,961
152,650
kWh
$4,920
213
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$34,280
Cost:
$75,000
$(-31,698) (-540,000) $(-4,644) (-1,080) $70,622 14,682 - - $(-31,698)
(-540,000)
kWh
$(-4,644)
(-1,080)
kW-months/year
$70,622
14,682
MMBtu
-
-
$
05: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$77,463
Cost:
$300,000
$66,918 1,140,000 $47,423 2,280 $(-31,878) (-6,621) $(-5,000) - $66,918
1,140,000
kWh
$47,423
2,280
kW-months/year
$(-31,878)
(-6,621)
MMBtu
$(-5,000)
-
$
TOTAL RECOMMENDED Savings:
$194,564
Cost:
$545,040
$74,751 1,273,377 $76,574 2,663 $48,239 10,035 $(-5,000) - $74,751
1,273,377
kWh
$76,574
2,663
kW-months/year
$48,239
10,035
MMBtu
$(-5,000)
-
$
TOTAL IMPLEMENTED Savings:
$68,940
Cost:
$140,040
$30,570 520,727 $28,875 1,250 $9,495 1,974 - - $30,570
520,727
kWh
$28,875
1,250
kW-months/year
$9,495
1,974
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost