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IAC Assessment: NC0658
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IAC Assessment: NC0658
IAC Center North Carolina State
Assessment Year 2020
Principal Product Dyed Goods
NAICS 313310 - Textile and Fabric Finishing Mills
SIC 2262 - Finishing Plants, Manmade
Sales $1,000,000-$5,000,000
# of Employees 80
Plant Area (Sq.Ft.) 150,000
Annual Production 3,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $116,460 1,873,849 kWh $0.06
Electricity Demand $105,454 9,719 kW-months/year $10.85
Natural Gas $239,314 52,311 MMBtu $4.57
TOTAL ENERGY COSTS $461,228
RECOMMENDED SAVINGS* $127,788 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,055
Cost:
$3,000
- - - - $8,055 2,029 - - - - -
-
kWh
-
-
kW-months/year
$8,055
2,029
MMBtu
-
-
Tgal
-
-
$
02: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$23,051
Cost:
$15,000
- - - - $26,051 6,562 - - $(-3,000) - -
-
kWh
-
-
kW-months/year
$26,051
6,562
MMBtu
-
-
Tgal
$(-3,000)
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,619
Cost:
$5,000
$1,063 17,083 $556 51 - - - - - - $1,063
17,083
kWh
$556
51
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 3.4159 REPLACE TREATED WATER WITH WELL / SURFACE WATER Savings:
$92,941
Cost:
$500
$(-928) (-14,914) $(-485) (-45) - - $94,354 1 - - $(-928)
(-14,914)
kWh
$(-485)
(-45)
kW-months/year
-
-
MMBtu
$94,354
1
Tgal
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,952
Cost:
$4,258
$1,952 31,383 - - - - - - - - $1,952
31,383
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$170
Cost:
$400
$170 2,730 - - - - - - - - $170
2,730
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$127,788
Cost:
$28,158
$2,257 36,282 $71 6 $34,106 8,591 $94,354 1 $(-3,000) - $2,257
36,282
kWh
$71
6
kW-months/year
$34,106
8,591
MMBtu
$94,354
1
Tgal
$(-3,000)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Usage Ancillary Material Cost