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IAC Assessment: ND0171
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IAC Assessment: ND0171
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IAC Center Notre Dame Univ.
Assessment Year 1993
Principal Product steel automotive parts
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 300,000
Annual Production 1,700,000 Pieces
Production Hrs. Annual 4,160
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $942,561 19,917,351 kWh $0.05
Natural Gas $213,584 76,144 MMBtu $2.81
TOTAL ENERGY COSTS $1,156,145
RECOMMENDED SAVINGS* $58,932 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,124
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,964
Cost:
$4,533
$5,964 126,026 - - $5,964
126,026
kWh
-
-
MMBtu
02: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$17,072
Cost:
$60,040
- - $17,072 5,164 -
-
kWh
$17,072
5,164
MMBtu
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,500
Cost:
$22,673
$12,500 - - - $12,500
-
kWh
-
-
MMBtu
04: 2.2311 HEAT TREAT PARTS ONLY TO REQUIRED SPECIFICATIONS OR STANDARDS Savings:
$7,558
Cost:
$8,500
- - $7,558 2,707 -
-
kWh
$7,558
2,707
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,000
Cost:
$1,000
$6,000 126,612 - - $6,000
126,612
kWh
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,240
Cost:
$3,890
$3,240 68,581 - - $3,240
68,581
kWh
-
-
MMBtu
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,880
Cost:
$1,290
- - $1,880 670 -
-
kWh
$1,880
670
MMBtu
08: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,330
Cost:
$3,655
- - $1,330 475 -
-
kWh
$1,330
475
MMBtu
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,056
Cost:
$430
- - $1,056 320 -
-
kWh
$1,056
320
MMBtu
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$918
Cost:
$772
$918 19,343 - - $918
19,343
kWh
-
-
MMBtu
11: 2.2514 COVER OPEN TANKS Savings:
$869
Cost:
$1,002
- - $869 309 -
-
kWh
$869
309
MMBtu
12: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$421
Cost:
$2,020
- - $421 193 -
-
kWh
$421
193
MMBtu
13: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$124
Cost:
-
$124 2,638 - - $124
2,638
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$58,932
Cost:
$109,805
$28,746 343,200 $30,186 9,838 $28,746
343,200
kWh
$30,186
9,838
MMBtu
TOTAL IMPLEMENTED Savings:
$6,124
Cost:
$1,000
$6,124 129,250 - - $6,124
129,250
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas