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IAC Assessment: ND0208
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IAC Assessment: ND0208
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IAC Center Notre Dame Univ.
Assessment Year 1995
Principal Product automotive stamping parts
NAICS n/a
SIC 3465 - Automotive Stampings
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 120,000
Annual Production 104,000 Tons
Production Hrs. Annual 4,420
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $148,252 2,732,122 kWh $0.05
Natural Gas $24,325 4,750 MMBtu $5.12
TOTAL ENERGY COSTS $172,577
RECOMMENDED SAVINGS* $82,505 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$25,080
Cost:
$945
$25,080 462,192 - - - - - - $25,080
462,192
kWh
-
-
MMBtu
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$9,644
Cost:
$500
- - $9,644 1,884 - - - - -
-
kWh
$9,644
1,884
MMBtu
-
-
$
-
-
$
03: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$4,127
Cost:
$1,378
- - $4,127 806 - - - - -
-
kWh
$4,127
806
MMBtu
-
-
$
-
-
$
04: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$609
Cost:
$300
- - $609 119 - - - - -
-
kWh
$609
119
MMBtu
-
-
$
-
-
$
05: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,712
Cost:
-
- - - - $1,712 - - - -
-
kWh
-
-
MMBtu
$1,712
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$18,063
Cost:
$16,121
$18,063 - - - - - - - $18,063
-
kWh
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$477
Cost:
$429
$477 8,792 - - - - - - $477
8,792
kWh
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$127
Cost:
$350
$127 2,345 - - - - - - $127
2,345
kWh
-
-
MMBtu
-
-
$
-
-
$
09: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$9,738
Cost:
$15,425
$9,738 179,367 - - - - - - $9,738
179,367
kWh
-
-
MMBtu
-
-
$
-
-
$
10: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$186
Cost:
$560
$186 3,517 - - - - - - $186
3,517
kWh
-
-
MMBtu
-
-
$
-
-
$
11: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$142
Cost:
$550
$239 4,396 $(-97) (-19) - - - - $239
4,396
kWh
$(-97)
(-19)
MMBtu
-
-
$
-
-
$
12: 3.1161 ELIMINATE/REDUCE AN OPERATION Savings:
$12,600
Cost:
$300
- - - - - - $12,600 - -
-
kWh
-
-
MMBtu
-
-
$
$12,600
-
$
TOTAL RECOMMENDED Savings:
$82,505
Cost:
$36,858
$53,910 660,609 $14,283 2,790 $1,712 - $12,600 - $53,910
660,609
kWh
$14,283
2,790
MMBtu
$1,712
-
$
$12,600
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Administrative Changes Ancillary Material Cost