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IAC Assessment: ND0234
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IAC Assessment: ND0234
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IAC Center Notre Dame Univ.
Assessment Year 1995
Principal Product Hard Chrome Plated Rolls
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $1,000,000-$5,000,000
# of Employees 42
Plant Area (Sq.Ft.) 45,000
Annual Production 21,600 Pieces
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,879 2,640,680 kWh $0.08
Natural Gas $20,282 4,454 MMBtu $4.55
TOTAL ENERGY COSTS $243,457
RECOMMENDED SAVINGS* $40,178 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,106
#|Description Savings
Cost
Status Electricity Usage Water Disposal Other Liquid (non-haz) Other Liquid (haz) Electricity Usage Water Disposal Other Liquid (non-haz) Other Liquid (haz)
$ kWh $ Tgal $ gal $ gal
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,453
Cost:
$2,830
$2,453 30,188 - - - - - - $2,453
30,188
kWh
-
-
Tgal
-
-
gal
-
-
gal
02: 2.2311 HEAT TREAT PARTS ONLY TO REQUIRED SPECIFICATIONS OR STANDARDS Savings:
$1,082
Cost:
$500
$1,082 13,189 - - - - - - $1,082
13,189
kWh
-
-
Tgal
-
-
gal
-
-
gal
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$772
Cost:
$150
$772 9,379 - - - - - - $772
9,379
kWh
-
-
Tgal
-
-
gal
-
-
gal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$619
Cost:
$459
$619 7,620 - - - - - - $619
7,620
kWh
-
-
Tgal
-
-
gal
-
-
gal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$201
Cost:
$250
$201 2,345 - - - - - - $201
2,345
kWh
-
-
Tgal
-
-
gal
-
-
gal
06: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$101
Cost:
-
$101 1,172 - - - - - - $101
1,172
kWh
-
-
Tgal
-
-
gal
-
-
gal
07: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$27,000
Cost:
$45,000
- - $27,000 240,000 - - - - -
-
kWh
$27,000
240,000
Tgal
-
-
gal
-
-
gal
08: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$7,300
Cost:
$400
- - - - $7,300 2,800 - - -
-
kWh
-
-
Tgal
$7,300
2,800
gal
-
-
gal
09: 3.6111 USE ALTERNATIVE FLOCCULENT TO MINIMIZE SLUDGE VOLUME Savings:
$650
Cost:
$3,500
- - - - - - $650 3,420 -
-
kWh
-
-
Tgal
-
-
gal
$650
3,420
gal
TOTAL RECOMMENDED Savings:
$40,178
Cost:
$53,089
$5,228 63,893 $27,000 240,000 $7,300 2,800 $650 3,420 $5,228
63,893
kWh
$27,000
240,000
Tgal
$7,300
2,800
gal
$650
3,420
gal
TOTAL IMPLEMENTED Savings:
$37,106
Cost:
$49,800
$2,156 26,085 $27,000 240,000 $7,300 2,800 $650 3,420 $2,156
26,085
kWh
$27,000
240,000
Tgal
$7,300
2,800
gal
$650
3,420
gal
Savings
Cost
$ kWh $ Tgal $ gal $ gal
Electricity Usage Water Disposal Other Liquid (non-haz) Other Liquid (haz) Electricity Usage Water Disposal Other Liquid (non-haz) Other Liquid (haz)