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IAC Assessment: ND0243
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IAC Assessment: ND0243
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IAC Center Notre Dame Univ.
Assessment Year 1996
Principal Product Auto Ignition Wire
NAICS n/a
SIC 3694 - Engine Electrical Equipment
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 60,000
Annual Production 5,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $59,018 1,405,334 kWh $0.04
Electricity Demand $35,858 3,835 kW-months/year $9.35
Electricity Fees $15,152 - $ -
Natural Gas $17,893 3,893 MMBtu $4.60
TOTAL ENERGY COSTS $127,921
RECOMMENDED SAVINGS* $28,497 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,594
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$345
Cost:
$640
$186 4,103 $159 17 - - - - $186
4,103
kWh
$159
17
kW-months/year
-
-
$
-
-
MMBtu
02: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$290
Cost:
$900
- - - - - - $290 74 -
-
kWh
-
-
kW-months/year
-
-
$
$290
74
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,365
Cost:
$556
$1,495 33,998 $870 93 - - - - $1,495
33,998
kWh
$870
93
kW-months/year
-
-
$
-
-
MMBtu
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$564
Cost:
$100
$564 12,896 - - - - - - $564
12,896
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$169
Cost:
$400
$(-14) (-879) $75 8 $108 - - - $(-14)
(-879)
kWh
$75
8
kW-months/year
$108
-
$
-
-
MMBtu
06: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$41
Cost:
-
$41 879 - - - - - - $41
879
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
07: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,889
Cost:
$10,440
$3,094 70,340 $1,795 192 - - - - $3,094
70,340
kWh
$1,795
192
kW-months/year
-
-
$
-
-
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$855
Cost:
$1,120
$541 12,309 $314 34 - - - - $541
12,309
kWh
$314
34
kW-months/year
-
-
$
-
-
MMBtu
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$265
Cost:
$192
- - - - $265 - - - -
-
kWh
-
-
kW-months/year
$265
-
$
-
-
MMBtu
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$518
Cost:
$250
$518 11,723 - - - - - - $518
11,723
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,180
Cost:
$800
$7,180 163,247 - - - - - - $7,180
163,247
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
12: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$496
Cost:
$700
- - - - - - $496 126 -
-
kWh
-
-
kW-months/year
-
-
$
$496
126
MMBtu
13: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$10,520
Cost:
$30,000
- - - - $10,520 - - - -
-
kWh
-
-
kW-months/year
$10,520
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$28,497
Cost:
$46,098
$13,605 308,616 $3,213 344 $10,893 - $786 200 $13,605
308,616
kWh
$3,213
344
kW-months/year
$10,893
-
$
$786
200
MMBtu
TOTAL IMPLEMENTED Savings:
$15,594
Cost:
$12,988
$12,374 281,360 $2,665 285 $265 - $290 74 $12,374
281,360
kWh
$2,665
285
kW-months/year
$265
-
$
$290
74
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas