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IAC Assessment: ND0267
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IAC Assessment: ND0267
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IAC Center Notre Dame Univ.
Assessment Year 1997
Principal Product machined parts
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 109
Plant Area (Sq.Ft.) 30,000
Annual Production 110,000 Units
Production Hrs. Annual 6,864
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $60,864 2,772,567 kWh $0.02
Electricity Demand $43,604 5,898 kW-months/year $7.39
Natural Gas $6,959 1,639 MMBtu $4.25
TOTAL ENERGY COSTS $672,827
RECOMMENDED SAVINGS* $570,741 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,292
Cost:
$3,164
$1,386 60,668 $906 128 - - - - - - $1,386
60,668
kWh
$906
128
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,150
Cost:
$290
$670 30,481 $480 65 - - - - - - $670
30,481
kWh
$480
65
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,062
Cost:
$1,418
- - $1,062 144 - - - - - - -
-
kWh
$1,062
144
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$661
Cost:
$340
- - $661 66 - - - - - - -
-
kWh
$661
66
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$546
Cost:
$400
$321 14,654 $225 30 - - - - - - $321
14,654
kWh
$225
30
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$70
Cost:
$320
$41 1,758 $29 4 - - - - - - $41
1,758
kWh
$29
4
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$381
Cost:
$83
$381 10,258 - - - - - - - - $381
10,258
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,869
Cost:
$260
- - - - $2,869 675 - - - - -
-
kWh
-
-
kW-months/year
$2,869
675
MMBtu
-
-
lb
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$830
Cost:
$280
$830 37,222 - - - - - - - - $830
37,222
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
10: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$414,000
Cost:
$1,400,000
- - - - - - - - $414,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$414,000
-
$
11: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$103,520
Cost:
$240,000
- - - - - - - - $103,520 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$103,520
-
$
12: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$27,360
Cost:
$12,500
- - - - - - $27,360 1,004,770 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$27,360
1,004,770
lb
-
-
$
13: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$16,000
Cost:
$12,500
- - - - - - $16,000 85,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,000
85,000
lb
-
-
$
TOTAL RECOMMENDED Savings:
$570,741
Cost:
$1,671,555
$3,629 155,041 $3,363 437 $2,869 675 $43,360 1,089,770 $517,520 - $3,629
155,041
kWh
$3,363
437
kW-months/year
$2,869
675
MMBtu
$43,360
1,089,770
lb
$517,520
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product