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IAC Assessment: ND0268
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IAC Assessment: ND0268
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IAC Center Notre Dame Univ.
Assessment Year 1997
Principal Product Wire
NAICS n/a
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 447,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 7,488
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $394,956 22,750,000 kWh $0.02
Electricity Demand $385,754 39,524 kW-months/year $9.76
Electricity Fees $62,530 - $ -
Natural Gas $570,195 234,551 MMBtu $2.43
LPG $13,369 1,839 MMBtu $7.27
TOTAL ENERGY COSTS $1,426,804
RECOMMENDED SAVINGS* $161,514 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$29,189
Cost:
$25,928
$13,486 787,808 $13,463 1,379 $2,240 - - - - - - - $13,486
787,808
kWh
$13,463
1,379
kW-months/year
$2,240
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$79,500
Cost:
$98,000
- - $79,500 - - - - - - - - - -
-
kWh
$79,500
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$27,729
Cost:
$25,000
- - - - - - - - $27,729 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$27,729
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,416
Cost:
$3,000
- - - - - - $7,416 3,052 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$7,416
3,052
MMBtu
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,168
Cost:
$3,240
$2,862 166,471 $2,832 290 $474 - - - - - - - $2,862
166,471
kWh
$2,832
290
kW-months/year
$474
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$4,500
Cost:
$4,375
- - - - - - - - - - $4,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$4,500
-
$
07: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$4,126
Cost:
$6,156
- - - - - - $4,126 1,698 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,126
1,698
MMBtu
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$972
Cost:
$6,400
$972 55,979 - - - - - - - - - - $972
55,979
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
09: 2.7444 CLOSE HOLES AND OPENINGS IN BUILDING SUCH AS BROKEN WINDOWS Savings:
$823
Cost:
$735
- - - - - - $823 342 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$823
342
MMBtu
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$495
Cost:
$260
$495 28,429 - - - - - - - - - - $495
28,429
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
11: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$296
Cost:
$133
$296 16,999 - - - - - - - - - - $296
16,999
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$300
Cost:
$117
$140 7,913 $137 15 $23 - - - - - - - $140
7,913
kWh
$137
15
kW-months/year
$23
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$161,514
Cost:
$173,344
$18,251 1,063,599 $95,932 1,684 $2,737 - $12,365 5,092 $27,729 - $4,500 - $18,251
1,063,599
kWh
$95,932
1,684
kW-months/year
$2,737
-
$
$12,365
5,092
MMBtu
$27,729
-
$
$4,500
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Primary Raw Material Ancillary Material Cost