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IAC Assessment: ND0273
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IAC Assessment: ND0273
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IAC Center Notre Dame Univ.
Assessment Year 1997
Principal Product Books
NAICS n/a
SIC 2730 -
Sales $50,000,000-$100,000,000
# of Employees 148
Plant Area (Sq.Ft.) 384,000
Annual Production 95,700,000 Pieces
Production Hrs. Annual 4,080
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $52,816 2,833,529 kWh $0.02
Electricity Demand $69,587 6,359 kW-months/year $10.94
Electricity Fees $6,120 - $ -
Natural Gas $37,947 7,567 MMBtu $5.01
TOTAL ENERGY COSTS $168,970
RECOMMENDED SAVINGS* $179,433 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $174,985
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,216
Cost:
$3,300
- - $2,216 480 - - - - - - - - - - - - -
-
kWh
$2,216
480
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$355
Cost:
$715
$143 3,517 $194 20 $18 - - - - - - - - - - - $143
3,517
kWh
$194
20
kW-months/year
$18
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$54
Cost:
$1,125
$21 1,172 $30 3 $3 - - - - - - - - - - - $21
1,172
kWh
$30
3
kW-months/year
$3
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$97
Cost:
$400
$97 5,275 - - - - - - - - - - - - - - $97
5,275
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,271
Cost:
$688
$509 27,843 $699 70 $63 - - - - - - - - - - - $509
27,843
kWh
$699
70
kW-months/year
$63
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,873
Cost:
$1,155
$751 41,032 $1,029 103 $93 - - - - - - - - - - - $751
41,032
kWh
$1,029
103
kW-months/year
$93
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$116,808
Cost:
$15,230
$4,559 222,743 $5,577 559 - - - - - - $(-13,328) - - - $120,000 - $4,559
222,743
kWh
$5,577
559
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$(-13,328)
-
$
-
-
$
$120,000
-
$
08: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$51,750
Cost:
$3,780
- - - - - - - - - - - - $6,750 - $45,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$6,750
-
$
$45,000
-
$
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$82
Cost:
$395
- - - - - - $82 16 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$82
16
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$82
Cost:
$350
$82 4,396 - - - - - - - - - - - - - - $82
4,396
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,719
Cost:
$5,060
$1,889 103,751 $2,605 261 $225 - - - - - - - - - - - $1,889
103,751
kWh
$2,605
261
kW-months/year
$225
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$126
Cost:
-
- - - - - - - - $126 7 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$126
7
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$179,433
Cost:
$32,198
$8,051 409,729 $12,350 1,496 $402 - $82 16 $126 7 $(-13,328) - $6,750 - $165,000 - $8,051
409,729
kWh
$12,350
1,496
kW-months/year
$402
-
$
$82
16
MMBtu
$126
7
lb
$(-13,328)
-
$
$6,750
-
$
$165,000
-
$
TOTAL IMPLEMENTED Savings:
$174,985
Cost:
$25,868
$7,100 357,854 $9,075 910 $306 - $82 16 - - $(-13,328) - $6,750 - $165,000 - $7,100
357,854
kWh
$9,075
910
kW-months/year
$306
-
$
$82
16
MMBtu
-
-
lb
$(-13,328)
-
$
$6,750
-
$
$165,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product