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IAC Assessment: ND0283
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IAC Assessment: ND0283
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IAC Center Notre Dame Univ.
Assessment Year 1997
Principal Product jet engine components
NAICS n/a
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 36,000
Annual Production 100,000 Pieces
Production Hrs. Annual 4,800
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $49,690 2,220,399 kWh $0.02
Electricity Demand $81,272 7,205 kW-months/year $11.28
Natural Gas $11,733 2,067 MMBtu $5.68
TOTAL ENERGY COSTS $142,695
RECOMMENDED SAVINGS* $14,422 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,836
Cost:
$5,760
- - - - - - - - - - - - $4,836 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$4,836
-
$
02: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$2,430
Cost:
$18,000
- - - - - - $2,430 528,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,430
528,000
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,026
Cost:
$6,660
$787 35,170 $1,239 110 - - - - - - - - - - $787
35,170
kWh
$1,239
110
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$692
Cost:
$400
$499 22,274 $193 70 - - - - - - - - - - $499
22,274
kWh
$193
70
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$844
Cost:
$692
$322 14,361 $522 46 - - - - - - - - - - $322
14,361
kWh
$522
46
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$788
Cost:
$192
$788 40,739 - - - - - - - - - - - - $788
40,739
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$625
Cost:
$275
- - - - - - - - $625 15,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$625
15,000
lb
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$563
Cost:
$300
$216 9,672 $347 31 - - - - - - - - - - $216
9,672
kWh
$347
31
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$543
Cost:
$550
- - - - $543 96 - - - - - - - - -
-
kWh
-
-
kW-months/year
$543
96
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$316
Cost:
$240
$125 5,569 $191 17 - - - - - - - - - - $125
5,569
kWh
$191
17
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$279
Cost:
$32
$98 4,396 $181 16 - - - - - - - - - - $98
4,396
kWh
$181
16
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$256
Cost:
$400
$46 2,052 $68 6 - - - - - - $142 - - - $46
2,052
kWh
$68
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$142
-
$
-
-
$
13: 2.8221 CONSIDER INTERMEDIATE OR ECONOMY SIZE AUTOS / TRUCKS Savings:
$156
Cost:
-
- - - - - - - - - - - - $156 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$156
-
$
14: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$68
Cost:
$48
- - - - $68 12 - - - - - - - - -
-
kWh
-
-
kW-months/year
$68
12
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$14,422
Cost:
$33,549
$2,881 134,233 $2,741 296 $611 108 $2,430 528,000 $625 15,000 $142 - $4,992 - $2,881
134,233
kWh
$2,741
296
kW-months/year
$611
108
MMBtu
$2,430
528,000
Tgal
$625
15,000
lb
$142
-
$
$4,992
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes