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IAC Assessment: ND0305
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IAC Assessment: ND0305
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IAC Center Notre Dame Univ.
Assessment Year 1998
Principal Product Commercial Refrigerators
NAICS n/a
SIC 3585 - Refrigeration And Heating Equipment
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 400,000
Annual Production 13,000 Pieces
Production Hrs. Annual 8,400
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $155,750 7,457,796 kWh $0.02
Electricity Demand $181,414 15,646 kW-months/year $11.59
Electricity Fees $13,262 - $ -
Natural Gas $282,219 81,883 MMBtu $3.45
TOTAL ENERGY COSTS $661,537
RECOMMENDED SAVINGS* $121,110 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,583
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
01: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$6,973
Cost:
$22,500
- - - - - - $6,973 2,045 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$6,973
2,045
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$19,450
Cost:
$11,886
- - $19,450 1,656 - - - - - - - - - - - - - - - - -
-
kWh
$19,450
1,656
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$40,120
Cost:
$85,000
- - - - - - - - - - - - - - $34,120 - $1,500 - $4,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$34,120
-
$
$1,500
-
$
$4,500
-
$
04: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$13,776
Cost:
$4,000
- - $13,776 1,200 - - - - - - - - - - - - - - - - -
-
kWh
$13,776
1,200
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,160
Cost:
$49,023
$7,063 245,897 $5,097 594 - - - - - - - - - - - - - - - - $7,063
245,897
kWh
$5,097
594
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,626
Cost:
$9,836
$5,626 361,665 - - - - - - - - - - - - - - - - - - $5,626
361,665
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$4,306
Cost:
$3,240
$(-211) (-13,482) $(-683) (-52) - - - - - - - - - - $5,200 - - - - - $(-211)
(-13,482)
kWh
$(-683)
(-52)
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$5,200
-
$
-
-
$
-
-
$
08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$3,722
Cost:
$10,000
$(-664) (-14,947) - - - - - - $4,386 1,460,000 - - - - - - - - - - $(-664)
(-14,947)
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$4,386
1,460,000
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,272
Cost:
$1,250
- - $(-485) (-37) $5,757 - - - - - - - - - - - - - - - -
-
kWh
$(-485)
(-37)
kW-months/year
$5,757
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,611
Cost:
$15,801
$1,631 104,924 $1,980 150 - - - - - - - - - - - - - - - - $1,631
104,924
kWh
$1,980
150
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,422
Cost:
$340
$1,422 91,442 - - - - - - - - - - - - - - - - - - $1,422
91,442
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
12: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,101
Cost:
$5,400
- - - - - - $1,101 334 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,101
334
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
13: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$793
Cost:
$150
- - - - - - - - - - $793 11,890 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$793
11,890
gal
-
-
lb
-
-
$
-
-
$
-
-
$
14: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,100
Cost:
$1,180
$498 31,946 $602 46 - - - - - - - - - - - - - - - - $498
31,946
kWh
$602
46
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
15: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$670
Cost:
$1,750
$992 22,274 - - - - $(-322) (-93) - - - - - - - - - - - - $992
22,274
kWh
-
-
kW-months/year
-
-
$
$(-322)
(-93)
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
16: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$501
Cost:
$2,800
- - - - - - - - - - - - $501 5,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$501
5,000
lb
-
-
$
-
-
$
-
-
$
17: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$312
Cost:
$50
- - - - - - - - - - - - $312 9,600 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$312
9,600
lb
-
-
$
-
-
$
-
-
$
18: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$128
Cost:
$275
$128 8,206 - - - - - - - - - - - - - - - - - - $128
8,206
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
19: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$67
Cost:
$20
$67 4,396 - - - - - - - - - - - - - - - - - - $67
4,396
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$121,110
Cost:
$224,501
$16,552 842,321 $39,737 3,557 $5,757 - $7,752 2,286 $4,386 1,460,000 $793 11,890 $813 14,600 $39,320 - $1,500 - $4,500 - $16,552
842,321
kWh
$39,737
3,557
kW-months/year
$5,757
-
$
$7,752
2,286
MMBtu
$4,386
1,460,000
Tgal
$793
11,890
gal
$813
14,600
lb
$39,320
-
$
$1,500
-
$
$4,500
-
$
TOTAL IMPLEMENTED Savings:
$43,583
Cost:
$89,645
$2,048 131,594 $602 46 - - - - - - - - $813 14,600 $34,120 - $1,500 - $4,500 - $2,048
131,594
kWh
$602
46
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$813
14,600
lb
$34,120
-
$
$1,500
-
$
$4,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Primary Product