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IAC Assessment: ND0321
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IAC Assessment: ND0321
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IAC Center Notre Dame Univ.
Assessment Year 1999
Principal Product Precision Metal Parts
NAICS n/a
SIC 3451 - Screw Machine Products
Sales $10,000,000-$50,000,000
# of Employees 275
Plant Area (Sq.Ft.) 150,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 5,460
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $192,660 15,410,903 kWh $0.01
Electricity Demand $113,029 13,273 kW-months/year $8.52
Electricity Fees $17,142 - $ -
Natural Gas $30,060 7,554 MMBtu $3.98
TOTAL ENERGY COSTS $358,944
RECOMMENDED SAVINGS* $118,020 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $109,364
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $ $ $
01: 4.2220 PURCHASE RE-CONDITIONED MATERIAL INSTEAD OF NEW Savings:
$103,932
Cost:
-
$(-4,810) (-115,182) $(-2,155) (-253) - - - - - - - - - - $110,897 - $(-4,810)
(-115,182)
kWh
$(-2,155)
(-253)
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$110,897
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,787
Cost:
$3,000
$1,839 50,703 $948 111 - - - - - - - - - - - - $1,839
50,703
kWh
$948
111
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 3.5113 SELL OIL TO RECYCLER Savings:
$3,120
Cost:
$250
- - - - - - - - $3,120 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$3,120
-
gal
-
-
lb
-
-
$
-
-
$
04: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$1,555
Cost:
$7,050
- - - - - - - - $1,555 200 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,555
200
gal
-
-
lb
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,989
Cost:
$12,575
- - - - $2,989 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,989
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,378
Cost:
$125
- - - - - - - - - - $1,378 19,840 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$1,378
19,840
lb
-
-
$
-
-
$
07: 4.2310 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$1,031
Cost:
$3,000
- - - - $1,031 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,031
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$730
Cost:
$125
- - $613 72 $117 - - - - - - - - - - - -
-
kWh
$613
72
kW-months/year
$117
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 4.8110 DEMOLISH OLD BUILDING TO REDUCE TAX AND INSURANCE BILLS Savings:
$203
Cost:
$203
- - - - - - $203 2 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$203
2
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$158
Cost:
$130
$158 4,396 - - - - - - - - - - - - - - $158
4,396
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$137
Cost:
$195
$84 879 - - - - - - - - - - $53 - - - $84
879
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
$53
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$118,020
Cost:
$26,653
$(-2,729) (-59,204) $(-594) (-70) $4,137 - $203 2 $4,675 200 $1,378 19,840 $53 - $110,897 - $(-2,729)
(-59,204)
kWh
$(-594)
(-70)
kW-months/year
$4,137
-
$
$203
2
MMBtu
$4,675
200
gal
$1,378
19,840
lb
$53
-
$
$110,897
-
$
TOTAL IMPLEMENTED Savings:
$109,364
Cost:
$19,880
$(-4,652) (-110,786) $(-1,542) (-181) $3,106 - - - $1,555 200 - - - - $110,897 - $(-4,652)
(-110,786)
kWh
$(-1,542)
(-181)
kW-months/year
$3,106
-
$
-
-
MMBtu
$1,555
200
gal
-
-
lb
-
-
$
$110,897
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Ancillary Material Cost One-time Revenue or Avoided Cost