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IAC Assessment: ND0326
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IAC Assessment: ND0326
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IAC Center Notre Dame Univ.
Assessment Year 1999
Principal Product Foundry
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $100,000,000-$500,000,000
# of Employees 820
Plant Area (Sq.Ft.) 292,000
Annual Production 100,000 Tons
Production Hrs. Annual 8,424
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,783,408 60,569,755 kWh $0.03
Electricity Demand $677,171 37,400 kW-months/year $18.11
Natural Gas $736,807 239,377 MMBtu $3.08
TOTAL ENERGY COSTS $3,197,386
RECOMMENDED SAVINGS* $233,679 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $258
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$214,338
Cost:
$180,000
$(-1,779) (-60,375) $(-1,559) (-86) $217,676 67,392 - - - - - - $(-1,779)
(-60,375)
kWh
$(-1,559)
(-86)
kW-months/year
$217,676
67,392
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$126
Cost:
$160
$39 1,465 $33 2 - - - - $54 - - - $39
1,465
kWh
$33
2
kW-months/year
-
-
MMBtu
-
-
$
$54
-
$
-
-
Tgal
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$11,257
Cost:
$2,000
$10,317 350,528 $940 52 - - - - - - - - $10,317
350,528
kWh
$940
52
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$60
Cost:
$87
$60 2,052 - - - - - - - - - - $60
2,052
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$198
Cost:
$40
$149 4,982 $130 7 - - - - $(-81) - - - $149
4,982
kWh
$130
7
kW-months/year
-
-
MMBtu
-
-
$
$(-81)
-
$
-
-
Tgal
06: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$6,520
Cost:
$14,100
- - $6,520 360 - - - - - - - - -
-
kWh
$6,520
360
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$568
Cost:
$1,800
$409 13,775 $239 13 - - $(-80) - - - - - $409
13,775
kWh
$239
13
kW-months/year
-
-
MMBtu
$(-80)
-
$
-
-
$
-
-
Tgal
08: 3.4151 MINIMIZE WATER USAGE Savings:
$912
Cost:
$1,760
- - - - - - - - - - $912 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$912
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$(-300)
Cost:
$1,118
$132 4,396 $308 17 - - $(-740) - - - - - $132
4,396
kWh
$308
17
kW-months/year
-
-
MMBtu
$(-740)
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$233,679
Cost:
$201,065
$9,327 316,823 $6,611 365 $217,676 67,392 $(-820) - $(-27) - $912 - $9,327
316,823
kWh
$6,611
365
kW-months/year
$217,676
67,392
MMBtu
$(-820)
-
$
$(-27)
-
$
$912
-
Tgal
TOTAL IMPLEMENTED Savings:
$258
Cost:
$127
$209 7,034 $130 7 - - - - $(-81) - - - $209
7,034
kWh
$130
7
kW-months/year
-
-
MMBtu
-
-
$
$(-81)
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption