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IAC Assessment: ND0334
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IAC Assessment: ND0334
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IAC Center Notre Dame Univ.
Assessment Year 1999
Principal Product Vibration Isolation and Control Devices
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 263
Plant Area (Sq.Ft.) 112,300
Annual Production 12,700,000 Pounds
Production Hrs. Annual 8,760
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $546,398 10,055,393 kWh $0.05
Electricity Demand $379,385 22,110 kW-months/year $17.16
TOTAL ENERGY COSTS $925,783
RECOMMENDED SAVINGS* $49,149 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,626
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ gal $ $ $ $ $ $ $ $
01: 4.812 APPLY FOR INVESTMENT INCENTIVES Savings:
$4,400
Cost:
$250
- - - - - - - - - - $4,400 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
$
$4,400
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$358
Cost:
$560
$52 4,689 $119 6 - - - - - - - - $187 - - - $52
4,689
kWh
$119
6
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
$187
-
$
-
-
$
03: 4.222 PURCHASE RE-CONDITIONED MATERIAL INSTEAD OF NEW Savings:
$22,061
Cost:
$57,704
$5,369 482,708 $12,280 661 - - - - - - - - - - $4,412 - $5,369
482,708
kWh
$12,280
661
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
$4,412
-
$
04: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$3,512
Cost:
$500
- - $3,512 189 - - - - - - - - - - - - -
-
kWh
$3,512
189
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$962
Cost:
$1,000
$449 40,445 $513 28 - - - - - - - - - - - - $449
40,445
kWh
$513
28
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,400
Cost:
$6,000
- - - - $13,400 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$13,400
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$1,416
Cost:
$250
- - - - $1,416 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,416
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.2514 COVER OPEN TANKS Savings:
$486
Cost:
$450
$148 13,189 $338 18 - - - - - - - - - - - - $148
13,189
kWh
$338
18
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$319
Cost:
$143
$31 2,931 $288 16 - - - - - - - - - - - - $31
2,931
kWh
$288
16
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$807
Cost:
$200
$807 72,685 - - - - - - - - - - - - - - $807
72,685
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
$
11: 3.5113 SELL OIL TO RECYCLER Savings:
$900
Cost:
$2,000
- - - - - - $900 2,250 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$900
2,250
gal
-
-
$
-
-
$
-
-
$
-
-
$
12: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$528
Cost:
-
- - - - - - - - $528 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$528
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$49,149
Cost:
$69,057
$6,856 616,647 $17,050 918 $14,816 - $900 2,250 $528 - $4,400 - $187 - $4,412 - $6,856
616,647
kWh
$17,050
918
kW-months/year
$14,816
-
$
$900
2,250
gal
$528
-
$
$4,400
-
$
$187
-
$
$4,412
-
$
TOTAL IMPLEMENTED Savings:
$27,626
Cost:
$58,714
$6,228 560,082 $12,399 667 - - - - - - $4,400 - $187 - $4,412 - $6,228
560,082
kWh
$12,399
667
kW-months/year
-
-
$
-
-
gal
-
-
$
$4,400
-
$
$187
-
$
$4,412
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost