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IAC Assessment: NL0016
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IAC Assessment: NL0016
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Nebraska–Lincoln
Assessment Year 2018
Principal Product Ball and Roller Bearings, Precision Steel Balls
NAICS 332991 - Ball and Roller Bearing Manufacturing
SIC 3562 - Ball And Roller Bearings
Sales $100,000,000-$500,000,000
# of Employees 435
Plant Area (Sq.Ft.) 310,000
Annual Production 55,000,000 Units
Production Hrs. Annual 8,400
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,899,653 39,320,047 kWh $0.05
Electricity Demand $339,904 73,337 kW-months/year $4.63
Electricity Fees $(-55,693) - $ -
Natural Gas $64,057 84,799 MMBtu $0.76
TOTAL ENERGY COSTS $2,299,854
RECOMMENDED SAVINGS* $175,400 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,100
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$47,000
Cost:
$4,500
$47,000 1,008,000 - - - - $47,000
1,008,000
kWh
-
-
kW-months/year
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$44,400
Cost:
$160,000
$39,233 812,300 $5,167 1,116 - - $39,233
812,300
kWh
$5,167
1,116
kW-months/year
-
-
$
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$33,100
Cost:
-
- - - - $33,100 - -
-
kWh
-
-
kW-months/year
$33,100
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$10,600
Cost:
$5,000
$8,461 175,300 $2,139 462 - - $8,461
175,300
kWh
$2,139
462
kW-months/year
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,800
Cost:
$1,000
$9,800 203,600 - - - - $9,800
203,600
kWh
-
-
kW-months/year
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,700
Cost:
$15,500
$16,311 336,600 $2,389 516 - - $16,311
336,600
kWh
$2,389
516
kW-months/year
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$9,600
Cost:
$90,000
- - $6,722 1,452 $2,878 - -
-
kWh
$6,722
1,452
kW-months/year
$2,878
-
$
08: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$2,200
Cost:
-
- - - - $2,200 - -
-
kWh
-
-
kW-months/year
$2,200
-
$
TOTAL RECOMMENDED Savings:
$175,400
Cost:
$276,000
$120,805 2,535,800 $16,417 3,546 $38,178 - $120,805
2,535,800
kWh
$16,417
3,546
kW-months/year
$38,178
-
$
TOTAL IMPLEMENTED Savings:
$63,100
Cost:
$175,500
$55,544 1,148,900 $7,556 1,632 - - $55,544
1,148,900
kWh
$7,556
1,632
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes