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IAC Assessment: NL0042
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IAC Assessment: NL0042
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Nebraska–Lincoln
Assessment Year 2019
Principal Product Grey and Ductile Iron
NAICS 333511 - Industrial Mold Manufacturing
SIC 3321 - Gray And Ductile Iron Foundries
Sales $5,000,000-$10,000,000
# of Employees 43
Plant Area (Sq.Ft.) 86,000
Annual Production 2,433 Tons
Production Hrs. Annual 4,116
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,033 1,686,920 kWh $0.05
Electricity Demand $112,323 7,256 kW-months/year $15.48
Electricity Fees $22,123 - $ -
Natural Gas $39,519 9,129 MMBtu $4.33
TOTAL ENERGY COSTS $261,278
RECOMMENDED SAVINGS* $50,126 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,754
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,799
Cost:
$15,889
$3,625 71,058 $3,241 209 $11,933 - - - - - $3,625
71,058
kWh
$3,241
209
kW-months/year
$11,933
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,309
Cost:
$10,400
$628 12,307 $1,014 66 $8,667 - - - - - $628
12,307
kWh
$1,014
66
kW-months/year
$8,667
-
$
-
-
$
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$10,000
Cost:
$800
- - - - - - - - $10,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$10,000
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,805
Cost:
$19,000
- - - - - - - - $3,805 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$3,805
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,445
Cost:
$1,600
$3,945 71,493 - - $(-400) - $(-100) - - - $3,945
71,493
kWh
-
-
kW-months/year
$(-400)
-
$
$(-100)
-
$
-
-
$
06: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$2,989
Cost:
$2,400
- - $2,989 173 - - - - - - -
-
kWh
$2,989
173
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.8112 COMBINE UTILITY METERS Savings:
$565
Cost:
$1,250
- - - - - - - - $565 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$565
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$214
Cost:
$1,050
$214 4,188 - - - - - - - - $214
4,188
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$50,126
Cost:
$52,389
$8,411 159,046 $7,244 448 $20,200 - $(-100) - $14,370 - $8,411
159,046
kWh
$7,244
448
kW-months/year
$20,200
-
$
$(-100)
-
$
$14,370
-
$
TOTAL IMPLEMENTED Savings:
$13,754
Cost:
$12,000
$4,572 83,800 $1,014 66 $8,267 - $(-100) - - - $4,572
83,800
kWh
$1,014
66
kW-months/year
$8,267
-
$
$(-100)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost