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IAC Assessment: NL0053
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IAC Assessment: NL0053
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IAC Center University of Nebraska–Lincoln
Assessment Year 2020
Principal Product Food Grade Plastic Containers
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $10,000,000-$50,000,000
# of Employees 51
Plant Area (Sq.Ft.) 144,400
Annual Production 27,000,000 Units
Production Hrs. Annual 6,000
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $441,634 7,173,429 kWh $0.06
Electricity Demand $148,491 19,172 kW-months/year $7.75
Electricity Fees $81,075 - $ -
Natural Gas $41,008 7,986 MMBtu $5.14
TOTAL ENERGY COSTS $720,163
RECOMMENDED SAVINGS* $113,280 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,148
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production
$ kWh $ kW-months/year $ Tgal $ Tgal $ $ $ $ $ $ $ %
01: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$46,240
Cost:
$187,000
$12,988 209,477 - - $11,585 1,800 $13,396 1,800 - - $8,272 - - - - - $12,988
209,477
kWh
-
-
kW-months/year
$11,585
1,800
Tgal
$13,396
1,800
Tgal
-
-
$
$8,272
-
$
-
-
$
-
-
%
02: 2.6125 KEEP EQUIPMENT CLEAN Savings:
$24,724
Cost:
$8,528
$(-416) (-6,714) $(-104) (-13) - - - - $7,476 - - - $17,768 - - - $(-416)
(-6,714)
kWh
$(-104)
(-13)
kW-months/year
-
-
Tgal
-
-
Tgal
$7,476
-
$
-
-
$
$17,768
-
$
-
-
%
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,267
Cost:
$4,456
$12,831 206,951 $4,436 573 - - - - - - - - - - - - $12,831
206,951
kWh
$4,436
573
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$9,704
Cost:
$12,000
$(-577) (-9,310) $(-219) (-18) - - - - - - - - - - $10,500 - $(-577)
(-9,310)
kWh
$(-219)
(-18)
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
-
-
$
$10,500
-
%
05: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$6,360
Cost:
$56
- - - - - - $6,360 855 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$6,360
855
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,013
Cost:
$1,500
$3,461 55,827 - - - - - - $(-448) - - - - - - - $3,461
55,827
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
$(-448)
-
$
-
-
$
-
-
$
-
-
%
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,612
Cost:
$1,245
$2,612 42,121 - - - - - - - - - - - - - - $2,612
42,121
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,080
Cost:
$56
- - $2,080 269 - - - - - - - - - - - - -
-
kWh
$2,080
269
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
09: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$643
Cost:
$1,643
$515 8,305 $129 17 - - - - - - - - - - - - $515
8,305
kWh
$129
17
kW-months/year
-
-
Tgal
-
-
Tgal
-
-
$
-
-
$
-
-
$
-
-
%
10: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$637
Cost:
$630
- - - - - - - - $56 - $581 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
Tgal
$56
-
$
$581
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$113,280
Cost:
$217,114
$31,414 506,657 $6,321 827 $11,585 1,800 $19,756 2,655 $7,084 - $8,853 - $17,768 - $10,500 - $31,414
506,657
kWh
$6,321
827
kW-months/year
$11,585
1,800
Tgal
$19,756
2,655
Tgal
$7,084
-
$
$8,853
-
$
$17,768
-
$
$10,500
-
%
TOTAL IMPLEMENTED Savings:
$63,148
Cost:
$26,596
$15,299 246,754 $6,193 810 - - $6,360 855 $7,028 - - - $17,768 - $10,500 - $15,299
246,754
kWh
$6,193
810
kW-months/year
-
-
Tgal
$6,360
855
Tgal
$7,028
-
$
-
-
$
$17,768
-
$
$10,500
-
%
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ Tgal $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production Electricity Usage Electricity Demand Water Usage Water Disposal Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Increase in Production