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IAC Assessment: NL0065
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IAC Assessment: NL0065
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IAC Center University of Nebraska–Lincoln
Assessment Year 2022
Principal Product Filters
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 1,123
Plant Area (Sq.Ft.) 993,574
Annual Production 60,000,000 Units
Production Hrs. Annual 7,344
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,120,998 17,188,917 kWh $0.07
Electricity Demand $866,835 68,843 kW-months/year $12.59
Electricity Fees $213,246 - $ -
Natural Gas $503,198 126,942 MMBtu $3.96
TOTAL ENERGY COSTS $3,000,164
RECOMMENDED SAVINGS* $348,140 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $225,380
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$102,048
Cost:
$20,000
$77,143 1,186,813 $24,905 1,978 - - - - - - - - $77,143
1,186,813
kWh
$24,905
1,978
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$66,280
Cost:
$33,738
$66,280 1,019,696 - - - - - - - - - - $66,280
1,019,696
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$66,179
Cost:
$102,065
$(-17,163) (-262,065) $(-5,134) (-408) - - $88,476 53,075 - - - - $(-17,163)
(-262,065)
kWh
$(-5,134)
(-408)
kW-months/year
-
-
MMBtu
$88,476
53,075
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$36,067
Cost:
$72,620
$26,175 400,211 $9,892 786 - - - - - - - - $26,175
400,211
kWh
$9,892
786
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$32,997
Cost:
$9,000
- - - - $32,997 8,331 - - - - - - -
-
kWh
-
-
kW-months/year
$32,997
8,331
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$18,531
Cost:
$4,500
$21,211 324,334 - - - - - - $(-2,580) - $(-100) - $21,211
324,334
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-2,580)
-
$
$(-100)
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$9,268
Cost:
$4,025
$9,268 141,709 - - - - - - - - - - $9,268
141,709
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$7,026
Cost:
$43
- - $7,026 558 - - - - - - - - -
-
kWh
$7,026
558
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$6,199
Cost:
$4,780
$6,199 95,365 - - - - - - - - - - $6,199
95,365
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,554
Cost:
$5,468
$1,940 29,850 $614 49 - - - - - - - - $1,940
29,850
kWh
$614
49
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$990
Cost:
$943
$990 15,239 - - - - - - - - - - $990
15,239
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$348,140
Cost:
$257,182
$192,044 2,951,152 $37,303 2,963 $32,997 8,331 $88,476 53,075 $(-2,580) - $(-100) - $192,044
2,951,152
kWh
$37,303
2,963
kW-months/year
$32,997
8,331
MMBtu
$88,476
53,075
Tgal
$(-2,580)
-
$
$(-100)
-
$
TOTAL IMPLEMENTED Savings:
$225,380
Cost:
$204,653
$109,307 1,679,143 $30,277 2,405 - - $88,476 53,075 $(-2,580) - $(-100) - $109,307
1,679,143
kWh
$30,277
2,405
kW-months/year
-
-
MMBtu
$88,476
53,075
Tgal
$(-2,580)
-
$
$(-100)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost