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IAC Assessment: NL0070
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IAC Assessment: NL0070
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IAC Center University of Nebraska–Lincoln
Assessment Year 2022
Principal Product Commercial Doors
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $100,000,000-$500,000,000
# of Employees 650
Plant Area (Sq.Ft.) 373,000
Annual Production 400,000 Units
Production Hrs. Annual 7,509
Location (State) IA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $401,137 10,355,851 kWh $0.04
Electricity Demand $514,237 21,997 kW-months/year $23.38
Natural Gas $248,498 43,718 MMBtu $5.68
TOTAL ENERGY COSTS $1,197,647
RECOMMENDED SAVINGS* $115,608 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $63,735
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$41,224
Cost:
$20,136
- - - - $41,224 7,216 - - - - -
-
kWh
-
-
kW-months/year
$41,224
7,216
MMBtu
-
-
$
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$32,832
Cost:
$16,500
$15,952 409,028 $16,880 722 - - - - - - $15,952
409,028
kWh
$16,880
722
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$26,148
Cost:
$35
- - $26,148 1,118 - - - - - - -
-
kWh
$26,148
1,118
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$6,619
Cost:
$1,180
$2,060 52,813 $4,559 195 - - - - - - $2,060
52,813
kWh
$4,559
195
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,030
Cost:
$4,945
$4,030 103,338 - - - - - - - - $4,030
103,338
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,590
Cost:
$23,500
$4,250 108,967 - - - - $(-560) - $(-100) - $4,250
108,967
kWh
-
-
kW-months/year
-
-
MMBtu
$(-560)
-
$
$(-100)
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$675
Cost:
$3,315
$317 8,138 $358 15 - - - - - - $317
8,138
kWh
$358
15
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$490
Cost:
$854
$123 3,154 $101 4 - - $266 - - - $123
3,154
kWh
$101
4
kW-months/year
-
-
MMBtu
$266
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$115,608
Cost:
$70,465
$26,732 685,438 $48,046 2,055 $41,224 7,216 $(-294) - $(-100) - $26,732
685,438
kWh
$48,046
2,055
kW-months/year
$41,224
7,216
MMBtu
$(-294)
-
$
$(-100)
-
$
TOTAL IMPLEMENTED Savings:
$63,735
Cost:
$44,204
$20,642 529,287 $43,487 1,860 - - $(-294) - $(-100) - $20,642
529,287
kWh
$43,487
1,860
kW-months/year
-
-
MMBtu
$(-294)
-
$
$(-100)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost