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IAC Assessment: NL0093
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IAC Assessment: NL0093
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IAC Center University of Nebraska–Lincoln
Assessment Year 2024
Principal Product Valves and Gears
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 320,000
Annual Production 350,000,000 Units
Production Hrs. Annual 8,400
Location (State) NE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,030,904 57,237,104 kWh $0.04
Electricity Demand $1,279,520 106,800 kW-months/year $11.98
Electricity Fees $375,516 - $ -
Natural Gas $874,428 134,577 MMBtu $6.50
TOTAL ENERGY COSTS $4,709,204
RECOMMENDED SAVINGS* $487,334 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost By-product Production Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ %
01: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$98,059
Cost:
$3,032
- - - - - - $44,684 1,050,000 - - - - $(-25,375) - $78,750 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$44,684
1,050,000
lb
-
-
$
-
-
$
$(-25,375)
-
$
$78,750
-
$
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$89,480
Cost:
$25,000
$90,793 2,594,085 - - - - - - $(-1,213) - $(-100) - - - - - - - $90,793
2,594,085
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$(-1,213)
-
$
$(-100)
-
$
-
-
$
-
-
$
-
-
%
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$85,617
Cost:
$14,590
$85,617 2,446,208 - - - - - - - - - - - - - - - - $85,617
2,446,208
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
04: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$48,320
Cost:
$758
- - - - - - - - - - - - $48,320 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$48,320
-
$
-
-
$
-
-
%
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$37,905
Cost:
$304,251
$17,264 493,258 $8,096 676 - - - - $12,545 - - - - - - - - - $17,264
493,258
kWh
$8,096
676
kW-months/year
-
-
MMBtu
-
-
lb
$12,545
-
$
-
-
$
-
-
$
-
-
$
-
-
%
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$26,827
Cost:
$11,637
$26,827 766,472 - - - - - - - - - - - - - - - - $26,827
766,472
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$26,319
Cost:
$63,700
$1,355 38,724 $664 55 - - - - - - - - - - - - $24,300 - $1,355
38,724
kWh
$664
55
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
$24,300
-
%
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$26,160
Cost:
$15,000
$26,160 747,421 - - - - - - - - - - - - - - - - $26,160
747,421
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$22,919
Cost:
$17,059
$15,043 429,788 $7,876 657 - - - - - - - - - - - - - - $15,043
429,788
kWh
$7,876
657
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$14,300
Cost:
$12,229
$14,300 408,573 - - - - - - - - - - - - - - - - $14,300
408,573
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
11: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$4,437
Cost:
$379
- - $4,437 370 - - - - - - - - - - - - - - -
-
kWh
$4,437
370
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,480
Cost:
$5,721
$1,126 32,179 $918 77 - - - - $436 - - - - - - - - - $1,126
32,179
kWh
$918
77
kW-months/year
-
-
MMBtu
-
-
lb
$436
-
$
-
-
$
-
-
$
-
-
$
-
-
%
13: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,101
Cost:
$6,000
- - - - $2,101 323 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,101
323
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
14: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,781
Cost:
$798
$1,781 50,868 - - - - - - - - - - - - - - - - $1,781
50,868
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
15: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$629
Cost:
$818
$154 4,415 $73 6 - - - - $402 - - - - - - - - - $154
4,415
kWh
$73
6
kW-months/year
-
-
MMBtu
-
-
lb
$402
-
$
-
-
$
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$487,334
Cost:
$480,972
$280,420 8,011,991 $22,064 1,842 $2,101 323 $44,684 1,050,000 $12,170 - $(-100) - $22,945 - $78,750 - $24,300 - $280,420
8,011,991
kWh
$22,064
1,842
kW-months/year
$2,101
323
MMBtu
$44,684
1,050,000
lb
$12,170
-
$
$(-100)
-
$
$22,945
-
$
$78,750
-
$
$24,300
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost By-product Production Increase in Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost By-product Production Increase in Production