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IAC Assessment: NV0081
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IAC Assessment: NV0081
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IAC Center University of Nevada
Assessment Year 1997
Principal Product Steel Doors
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $100,000,000-$500,000,000
# of Employees 52
Plant Area (Sq.Ft.) 120,000
Annual Production 5,000 Thousand Feet
Production Hrs. Annual 3,320
Location (State) CA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $75,951 1,121,336 kWh $0.07
Electricity Demand $28,424 3,651 kW-months/year $7.79
Electricity Fees $4,784 - $ -
Natural Gas $7,066 1,223 MMBtu $5.78
TOTAL ENERGY COSTS $116,225
RECOMMENDED SAVINGS* $130,624 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $75,254
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,967
Cost:
$170
$2,976 43,962 $991 127 - - - - - - $2,976
43,962
kWh
$991
127
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,948
Cost:
$1,330
- - - - $2,948 510 - - - - -
-
kWh
-
-
kW-months/year
$2,948
510
MMBtu
-
-
lb
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,173
Cost:
$1,500
- - - - $2,173 376 - - - - -
-
kWh
-
-
kW-months/year
$2,173
376
MMBtu
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$872
Cost:
$360
$750 7,620 $122 16 - - - - - - $750
7,620
kWh
$122
16
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$435
Cost:
$32
$276 4,103 $159 20 - - - - - - $276
4,103
kWh
$159
20
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$2,717
Cost:
$11,160
- - - - $2,717 470 - - - - -
-
kWh
-
-
kW-months/year
$2,717
470
MMBtu
-
-
lb
-
-
$
07: 4.112 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$1,164
Cost:
$2,120
$1,203 17,878 $(-39) (-5) - - - - - - $1,203
17,878
kWh
$(-39)
(-5)
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$30,328
Cost:
$155,000
- - - - - - - - $30,328 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$30,328
-
$
09: 4.122 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$60,656
Cost:
$12,000
- - - - - - - - $60,656 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$60,656
-
$
10: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$15,164
Cost:
$20,000
- - - - - - - - $15,164 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$15,164
-
$
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$8,160
Cost:
$20,000
- - - - - - $8,160 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,160
-
lb
-
-
$
12: 4.221 USE ONLY AMOUNT OF PACKAGING MATERIAL NECESSARY Savings:
$2,040
Cost:
-
- - - - - - $2,040 1,013 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,040
1,013
lb
-
-
$
TOTAL RECOMMENDED Savings:
$130,624
Cost:
$223,672
$5,205 73,563 $1,233 158 $7,838 1,356 $10,200 1,013 $106,148 - $5,205
73,563
kWh
$1,233
158
kW-months/year
$7,838
1,356
MMBtu
$10,200
1,013
lb
$106,148
-
$
TOTAL IMPLEMENTED Savings:
$75,254
Cost:
$34,682
$5,205 73,563 $1,233 158 - - $8,160 - $60,656 - $5,205
73,563
kWh
$1,233
158
kW-months/year
-
-
MMBtu
$8,160
-
lb
$60,656
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Primary Product