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IAC Assessment: OD0074
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IAC Assessment: OD0074
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IAC Center Old Dominion Univ.
Assessment Year 1996
Principal Product Prestressed Concrete Structures
NAICS n/a
SIC 3272 - Concrete Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 100,000
Annual Production 27,000 Pieces
Production Hrs. Annual 3,120
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $30,991 624,267 kWh $0.05
Electricity Demand $8,150 1,691 kW-months/year $4.82
Electricity Fees $353 - $ -
Natural Gas $19,039 4,290 MMBtu $4.44
Fuel Oil #2 $1,452 144 MMBtu $10.08
TOTAL ENERGY COSTS $59,985
RECOMMENDED SAVINGS* $111,262 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,986
Cost:
$800
$1,986 45,428 - - - - - - - - - - - - $1,986
45,428
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$579
Cost:
$20
$579 13,189 - - - - - - - - - - - - $579
13,189
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,247
Cost:
$1,602
$1,652 33,411 $595 123 - - - - - - - - - - $1,652
33,411
kWh
$595
123
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$239
Cost:
$373
$151 2,931 $88 18 - - - - - - - - - - $151
2,931
kWh
$88
18
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$879
Cost:
$1,495
- - - - $879 198 - - - - - - - - -
-
kWh
-
-
kW-months/year
$879
198
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$104,960
Cost:
$2,400
- - - - - - - 630,000 $(-12,960) - $(-5,280) - $123,200 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
630,000
lb
$(-12,960)
-
$
$(-5,280)
-
$
$123,200
-
$
07: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$372
Cost:
-
- - - - - - $372 84,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$372
84,000
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$111,262
Cost:
$6,690
$4,368 94,959 $683 141 $879 198 $372 714,000 $(-12,960) - $(-5,280) - $123,200 - $4,368
94,959
kWh
$683
141
kW-months/year
$879
198
MMBtu
$372
714,000
lb
$(-12,960)
-
$
$(-5,280)
-
$
$123,200
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production