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IAC Assessment: OD0079
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IAC Assessment: OD0079
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IAC Center Old Dominion Univ.
Assessment Year 1997
Principal Product Cigarette filters, testing media
NAICS n/a
SIC 3999 - Manufacturing Industries, Nec
Sales $50,000,000-$100,000,000
# of Employees 245
Plant Area (Sq.Ft.) 129,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $103,394 6,232,708 kWh $0.02
Electricity Demand $209,045 29,318 kW-months/year $7.13
Electricity Fees $36,379 - $ -
Natural Gas $83,869 17,923 MMBtu $4.68
TOTAL ENERGY COSTS $472,300
RECOMMENDED SAVINGS* $327,644 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Primary Product
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$635
Cost:
$2,246
$343 20,809 $292 41 - - - - - - - - - - $343
20,809
kWh
$292
41
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$8,524
Cost:
-
- - - - $8,524 1,845 - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,524
1,845
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,271
Cost:
$2,578
$1,425 44,549 $1,846 111 - - - - - - - - - - $1,425
44,549
kWh
$1,846
111
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,130
Cost:
$1,301
$1,142 68,875 $988 138 - - - - - - - - - - $1,142
68,875
kWh
$988
138
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,186
Cost:
$600
$1,186 71,512 - - - - - - - - - - - - $1,186
71,512
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$14,664
Cost:
-
- - - - - - - - - - $14,664 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$14,664
-
$
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$676
Cost:
$1,495
- - - - $676 146 - - - - - - - - -
-
kWh
-
-
kW-months/year
$676
146
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$16,369
Cost:
$5,800
- - - - $16,369 3,549 - - - - - - - - -
-
kWh
-
-
kW-months/year
$16,369
3,549
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
09: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$11,623
Cost:
$5,412
$(-395) (-23,740) $(-507) (-71) - - $12,525 4,318,952 - - - - - - $(-395)
(-23,740)
kWh
$(-507)
(-71)
kW-months/year
-
-
MMBtu
$12,525
4,318,952
Tgal
-
-
$
-
-
$
-
-
$
10: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$367
Cost:
$132
- - - - - - $367 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$367
-
Tgal
-
-
$
-
-
$
-
-
$
11: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$28,199
Cost:
$7,524
- - - - - - $28,199 2,430,252 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$28,199
2,430,252
Tgal
-
-
$
-
-
$
-
-
$
12: 4.621 USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES Savings:
$240,000
Cost:
$96,000
- - - - - - - - $15,000 - - - $225,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$15,000
-
$
-
-
$
$225,000
-
$
TOTAL RECOMMENDED Savings:
$327,644
Cost:
$123,088
$3,701 182,005 $2,619 219 $25,569 5,540 $41,091 6,749,204 $15,000 - $14,664 - $225,000 - $3,701
182,005
kWh
$2,619
219
kW-months/year
$25,569
5,540
MMBtu
$41,091
6,749,204
Tgal
$15,000
-
$
$14,664
-
$
$225,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Primary Product Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Primary Product