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IAC Assessment: OK0327
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IAC Assessment: OK0327
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IAC Center Oklahoma State University
Assessment Year 1990
Principal Product AMMONIUM NITRATE
NAICS n/a
SIC 2873 - Nitrogenous Fertilizers
Sales $10,000,000-$50,000,000
# of Employees 107
Plant Area (Sq.Ft.) 0
Annual Production 88,000 Tons
Production Hrs. Annual 8,000
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,026,528 104,422,041 kWh $0.03
Natural Gas $1,856,169 1,007,848 MMBtu $1.84
TOTAL ENERGY COSTS $4,882,697
RECOMMENDED SAVINGS* $136,647 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,104
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.2127 FLASH CONDENSATE TO PRODUCE LOWER PRESSURE STEAM Savings:
$10,526
Cost:
$2,150
- - $10,526 5,720 - - -
-
kWh
$10,526
5,720
MMBtu
-
-
$
02: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$2,335
Cost:
$5,076
- - $2,335 1,269 - - -
-
kWh
$2,335
1,269
MMBtu
-
-
$
03: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$28,082
Cost:
$13,087
- - $28,082 15,262 - - -
-
kWh
$28,082
15,262
MMBtu
-
-
$
04: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$7,590
Cost:
$4,484
- - $7,590 4,125 - - -
-
kWh
$7,590
4,125
MMBtu
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,932
Cost:
$3,700
$6,932 225,381 - - - - $6,932
225,381
kWh
-
-
MMBtu
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$63,353
Cost:
$244,600
$63,353 3,000,000 - - - - $63,353
3,000,000
kWh
-
-
MMBtu
-
-
$
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,894
Cost:
$650
$1,894 39,273 - - - - $1,894
39,273
kWh
-
-
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,670
Cost:
$17,150
$7,297 206,624 - - $1,373 - $7,297
206,624
kWh
-
-
MMBtu
$1,373
-
$
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$232
Cost:
$440
- - $232 126 - - -
-
kWh
$232
126
MMBtu
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,033
Cost:
$27,000
- - $7,033 3,823 - - -
-
kWh
$7,033
3,823
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$136,647
Cost:
$318,337
$79,476 3,471,278 $55,798 30,325 $1,373 - $79,476
3,471,278
kWh
$55,798
30,325
MMBtu
$1,373
-
$
TOTAL IMPLEMENTED Savings:
$56,104
Cost:
$36,737
$16,123 471,278 $38,608 20,982 $1,373 - $16,123
471,278
kWh
$38,608
20,982
MMBtu
$1,373
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes