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IAC Assessment: OK0550
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IAC Assessment: OK0550
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IAC Center Oklahoma State University
Assessment Year 1998
Principal Product Spring / frame for furniture
NAICS n/a
SIC 3495 - Wire Springs
Sales $10,000,000-$50,000,000
# of Employees 225
Plant Area (Sq.Ft.) 230,000
Annual Production 24,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) AR
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $85,729 3,468,933 kWh $0.02
Electricity Demand $31,289 - kW-months/year -
Electricity Fees $(-3,424) - $ -
Natural Gas $195,705 36,452 MMBtu $5.37
TOTAL ENERGY COSTS $796,918
RECOMMENDED SAVINGS* $170,425 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,124
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$100,207
Cost:
-
- - - - - - - - - - $100,207 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
$100,207
-
$
02: 2.5194 REDESIGN PROCESS Savings:
$26,768
Cost:
$20,000
- - - - - - - - $26,768 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$26,768
-
$
-
-
$
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$8,393
Cost:
$1,945
- - $(-4) - $(-3) - - - $8,400 - - - -
-
kWh
$(-4)
-
kW-months/year
$(-3)
-
$
-
-
lb
$8,400
-
$
-
-
$
04: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$4,343
Cost:
$4,000
- - - - - - - - - - $4,343 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
$4,343
-
$
05: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$18,120
Cost:
-
- - - - - - $18,120 255,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$18,120
255,000
lb
-
-
$
-
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,888
Cost:
$9,700
- - - - - - $3,888 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,888
-
lb
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,071
Cost:
$8,400
$3,786 153,283 $2,285 398 - - - - - - - - $3,786
153,283
kWh
$2,285
398
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,920
Cost:
$3,006
$1,920 214,830 - - - - - - - - - - $1,920
214,830
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$518
Cost:
$1,610
$302 12,309 $216 110 - - - - - - - - $302
12,309
kWh
$216
110
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$197
Cost:
$134
$197 21,981 - - - - - - - - - - $197
21,981
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$170,425
Cost:
$48,795
$6,205 402,403 $2,497 508 $(-3) - $22,008 255,000 $35,168 - $104,550 - $6,205
402,403
kWh
$2,497
508
kW-months/year
$(-3)
-
$
$22,008
255,000
lb
$35,168
-
$
$104,550
-
$
TOTAL IMPLEMENTED Savings:
$37,124
Cost:
$14,479
$3,983 175,264 $2,281 398 $(-3) - $18,120 255,000 $8,400 - $4,343 - $3,983
175,264
kWh
$2,281
398
kW-months/year
$(-3)
-
$
$18,120
255,000
lb
$8,400
-
$
$4,343
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes