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IAC Assessment: OK0555
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IAC Assessment: OK0555
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IAC Center Oklahoma State University
Assessment Year 1998
Principal Product Food-service products
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 165,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $395,183 14,081,184 kWh $0.03
Electricity Demand $257,605 - kW-months/year -
Electricity Fees $(-44,479) - $ -
Natural Gas $5,173 971 MMBtu $5.33
TOTAL ENERGY COSTS $645,926
RECOMMENDED SAVINGS* $251,370 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $227,268
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.5194 REDESIGN PROCESS Savings:
$178,358
Cost:
$248,000
- - - - - - $178,358 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$178,358
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,417
Cost:
$39,746
$2,417 149,619 - - - - - - - - $2,417
149,619
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$20,281
Cost:
-
- - - - - - - - $20,281 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$20,281
-
$
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$9,562
Cost:
$9,700
- - - - $9,562 - - - - - -
-
kWh
-
-
kW-months/year
$9,562
-
lb
-
-
$
-
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$6,911
Cost:
$5,543
- - $6,911 1,164 - - - - - - -
-
kWh
$6,911
1,164
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,825
Cost:
-
$4,594 172,626 $2,231 242 - - - - - - $4,594
172,626
kWh
$2,231
242
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,214
Cost:
$1,483
- - $6,214 - - - - - - - -
-
kWh
$6,214
-
kW-months/year
-
-
lb
-
-
$
-
-
$
08: 2.7252 UTILIZE AN EVAPORATIVE AIR PRE-COOLER OR OTHER HEAT EXCHANGER IN AC SYSTEM Savings:
$5,557
Cost:
$25,000
$5,557 208,968 - - - - - - - - $5,557
208,968
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,002
Cost:
$320
$3,367 126,612 $1,635 177 - - - - - - $3,367
126,612
kWh
$1,635
177
kW-months/year
-
-
lb
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,823
Cost:
$2,100
$3,112 116,940 $1,711 186 - - - - - - $3,112
116,940
kWh
$1,711
186
kW-months/year
-
-
lb
-
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,573
Cost:
$5,000
$1,732 65,064 $841 91 - - - - - - $1,732
65,064
kWh
$841
91
kW-months/year
-
-
lb
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,948
Cost:
$1,080
$1,319 48,652 $629 67 - - - - - - $1,319
48,652
kWh
$629
67
kW-months/year
-
-
lb
-
-
$
-
-
$
13: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$899
Cost:
$585
$609 34,584 $290 31 - - - - - - $609
34,584
kWh
$290
31
kW-months/year
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$251,370
Cost:
$338,557
$22,707 923,065 $20,462 1,958 $9,562 - $178,358 - $20,281 - $22,707
923,065
kWh
$20,462
1,958
kW-months/year
$9,562
-
lb
$178,358
-
$
$20,281
-
$
TOTAL IMPLEMENTED Savings:
$227,268
Cost:
$299,866
$13,490 565,797 $5,577 605 $9,562 - $178,358 - $20,281 - $13,490
565,797
kWh
$5,577
605
kW-months/year
$9,562
-
lb
$178,358
-
$
$20,281
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes