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IAC Assessment: OK0623
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IAC Assessment: OK0623
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IAC Center Oklahoma State University
Assessment Year 2001
Principal Product Casting Parts
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $5,000,000-$10,000,000
# of Employees 180
Plant Area (Sq.Ft.) 180,000
Annual Production 62,400 Pieces
Production Hrs. Annual 2,080
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $221,987 9,053,307 kWh $0.02
Electricity Demand $40,476 7,500 kW-months/year $5.40
Electricity Fees $1,349 - $ -
Natural Gas $158,260 26,056 MMBtu $6.07
TOTAL ENERGY COSTS $429,120
RECOMMENDED SAVINGS* $203,523 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,356
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,052
Cost:
$6,513
$882 33,280 $1,030 192 - - - - $140 - $882
33,280
kWh
$1,030
192
kW-months/year
-
-
MMBtu
-
-
$
$140
-
$
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$8,776
Cost:
$550
- - - - $8,776 1,296 - - - - -
-
kWh
-
-
kW-months/year
$8,776
1,296
MMBtu
-
-
$
-
-
$
03: 2.6232 INSTALL SET-BACK TIMERS Savings:
$6,800
Cost:
$1,035
- - - - $6,800 1,004 - - - - -
-
kWh
-
-
kW-months/year
$6,800
1,004
MMBtu
-
-
$
-
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,256
Cost:
$200
$600 24,500 $756 144 - - $(-100) - - - $600
24,500
kWh
$756
144
kW-months/year
-
-
MMBtu
$(-100)
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$614
Cost:
$245
$64 2,628 $19 4 - - $120 - $411 - $64
2,628
kWh
$19
4
kW-months/year
-
-
MMBtu
$120
-
$
$411
-
$
06: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$8,620
Cost:
$21,240
- - - - $8,620 1,273 - - - - -
-
kWh
-
-
kW-months/year
$8,620
1,273
MMBtu
-
-
$
-
-
$
07: 4.4240 IMPROVE SPACE COMFORT CONDITIONING Savings:
$25,723
Cost:
$9,332
- - - - - - $25,723 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$25,723
-
$
-
-
$
08: 2.6232 INSTALL SET-BACK TIMERS Savings:
$4,652
Cost:
$4,500
- - - - $4,652 687 - - - - -
-
kWh
-
-
kW-months/year
$4,652
687
MMBtu
-
-
$
-
-
$
09: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$41,030
Cost:
$150,000
$(-570) (-23,275) - - - - $41,600 - - - $(-570)
(-23,275)
kWh
-
-
kW-months/year
-
-
MMBtu
$41,600
-
$
-
-
$
10: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$99,840
Cost:
$57,120
- - - - - - $99,840 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$99,840
-
$
-
-
$
11: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$4,160
Cost:
$4,300
- - - - - - $4,160 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,160
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$203,523
Cost:
$255,035
$976 37,133 $1,805 340 $28,848 4,260 $171,343 - $551 - $976
37,133
kWh
$1,805
340
kW-months/year
$28,848
4,260
MMBtu
$171,343
-
$
$551
-
$
TOTAL IMPLEMENTED Savings:
$25,356
Cost:
$33,003
$1,482 57,780 $1,786 336 $22,048 3,256 $(-100) - $140 - $1,482
57,780
kWh
$1,786
336
kW-months/year
$22,048
3,256
MMBtu
$(-100)
-
$
$140
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost