Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Oklahoma State University |
|---|---|
| Assessment Year | 2003 |
| Principal Product | Vinyl Siding |
| NAICS | 326199 - All Other Plastics Product Manufacturing |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 75,000 |
| Annual Production | 70,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | MO |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $473,690 | 14,574,880 | kWh | $0.03 |
| Electricity Demand | $166,010 | 26,758 | kW-months/year | $6.20 |
| Electricity Fees | $5,164 | - | $ | - |
| Natural Gas | $9,300 | 1,313 | MMBtu | $7.08 |
| TOTAL ENERGY COSTS | $702,955 | |||
| RECOMMENDED SAVINGS* | $515,554 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $449,032 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Personnel Changes | Administrative Changes | Ancillary Material Cost | Increase in Production | Electricity Usage | Electricity Demand | Personnel Changes | Administrative Changes | Ancillary Material Cost | Increase in Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | $ | $ | $ | $ | % | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $14,728 Cost: $15,367 |
$12,418 | 324,336 | $2,750 | 445 | $(-440) | - | - | - | - | - | - | - |
$12,418 324,336 kWh |
$2,750 445 kW-months/year |
$(-440) - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $111,099 Cost: $86,062 |
$19,813 | 609,627 | $3,126 | 504 | $88,160 | - | - | - | - | - | - | - |
$19,813 609,627 kWh |
$3,126 504 kW-months/year |
$88,160 - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $1,869 Cost: $960 |
$355 | 10,932 | - | - | $960 | - | - | - | $554 | - | - | - |
$355 10,932 kWh |
- - kW-months/year |
$960 - $ |
- - $ |
$554 - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $1,107 Cost: $1,076 |
$1,107 | 34,060 | - | - | - | - | - | - | - | - | - | - |
$1,107 34,060 kWh |
- - kW-months/year |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $7,566 Cost: $33,864 |
$5,977 | 183,900 | $2,606 | 420 | - | - | - | - | $(-1,017) | - | - | - |
$5,977 183,900 kWh |
$2,606 420 kW-months/year |
- - $ |
- - $ |
$(-1,017) - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER |
Savings: $2,144 Cost: $7,800 |
$2,144 | 42,898 | - | - | - | - | - | - | - | - | - | - |
$2,144 42,898 kWh |
- - kW-months/year |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT |
Savings: $4,519 Cost: $140 |
$4,519 | 139,042 | - | - | - | - | - | - | - | - | - | - |
$4,519 139,042 kWh |
- - kW-months/year |
- - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $36,430 Cost: $2,000 |
- | - | - | - | - | - | $36,430 | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$36,430 - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 4.4460 AUTOMATE FINISHING PROCESS |
Savings: $24,972 Cost: $150,000 |
- | - | - | - | $20,692 | - | - | - | - | - | $4,280 | - |
- - kWh |
- - kW-months/year |
$20,692 - $ |
- - $ |
- - $ |
$4,280 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT |
Savings: $83,620 Cost: $5,000 |
- | - | - | - | $83,620 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$83,620 - $ |
- - $ |
- - $ |
- - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT |
Savings: $227,500 Cost: $43,000 |
- | - | - | - | - | - | - | - | - | - | $227,500 | - |
- - kWh |
- - kW-months/year |
- - $ |
- - $ |
- - $ |
$227,500 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $515,554 Cost: $345,269 |
$46,333 | 1,344,795 | $8,482 | 1,369 | $192,992 | - | $36,430 | - | $(-463) | - | $231,780 | - | $46,333 1,344,795 kWh |
$8,482 1,369 kW-months/year |
$192,992 - $ |
$36,430 - $ |
$(-463) - $ |
$231,780 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $449,032 Cost: $183,433 |
$42,727 | 1,256,905 | $8,482 | 1,369 | $171,340 | - | - | - | $(-1,017) | - | $227,500 | - | $42,727 1,256,905 kWh |
$8,482 1,369 kW-months/year |
$171,340 - $ |
- - $ |
$(-1,017) - $ |
$227,500 - % |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | $ | $ | $ | $ | % | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Personnel Changes | Administrative Changes | Ancillary Material Cost | Increase in Production | Electricity Usage | Electricity Demand | Personnel Changes | Administrative Changes | Ancillary Material Cost | Increase in Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||