IAC logo
IAC Assessment: OK0664
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: OK0664
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Oklahoma State University
Assessment Year 2003
Principal Product Vinyl Siding
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 75,000
Annual Production 70,000 Pounds
Production Hrs. Annual 8,760
Location (State) MO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $473,690 14,574,880 kWh $0.03
Electricity Demand $166,010 26,758 kW-months/year $6.20
Electricity Fees $5,164 - $ -
Natural Gas $9,300 1,313 MMBtu $7.08
TOTAL ENERGY COSTS $702,955
RECOMMENDED SAVINGS* $515,554 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $449,032
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$14,728
Cost:
$15,367
$12,418 324,336 $2,750 445 $(-440) - - - - - - - $12,418
324,336
kWh
$2,750
445
kW-months/year
$(-440)
-
$
-
-
$
-
-
$
-
-
%
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$111,099
Cost:
$86,062
$19,813 609,627 $3,126 504 $88,160 - - - - - - - $19,813
609,627
kWh
$3,126
504
kW-months/year
$88,160
-
$
-
-
$
-
-
$
-
-
%
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,869
Cost:
$960
$355 10,932 - - $960 - - - $554 - - - $355
10,932
kWh
-
-
kW-months/year
$960
-
$
-
-
$
$554
-
$
-
-
%
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,107
Cost:
$1,076
$1,107 34,060 - - - - - - - - - - $1,107
34,060
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,566
Cost:
$33,864
$5,977 183,900 $2,606 420 - - - - $(-1,017) - - - $5,977
183,900
kWh
$2,606
420
kW-months/year
-
-
$
-
-
$
$(-1,017)
-
$
-
-
%
06: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$2,144
Cost:
$7,800
$2,144 42,898 - - - - - - - - - - $2,144
42,898
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
07: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$4,519
Cost:
$140
$4,519 139,042 - - - - - - - - - - $4,519
139,042
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
%
08: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$36,430
Cost:
$2,000
- - - - - - $36,430 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$36,430
-
$
-
-
$
-
-
%
09: 4.446 AUTOMATE FINISHING PROCESS Savings:
$24,972
Cost:
$150,000
- - - - $20,692 - - - - - $4,280 - -
-
kWh
-
-
kW-months/year
$20,692
-
$
-
-
$
-
-
$
$4,280
-
%
10: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$83,620
Cost:
$5,000
- - - - $83,620 - - - - - - - -
-
kWh
-
-
kW-months/year
$83,620
-
$
-
-
$
-
-
$
-
-
%
11: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$227,500
Cost:
$43,000
- - - - - - - - - - $227,500 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
$227,500
-
%
TOTAL RECOMMENDED Savings:
$515,554
Cost:
$345,269
$46,333 1,344,795 $8,482 1,369 $192,992 - $36,430 - $(-463) - $231,780 - $46,333
1,344,795
kWh
$8,482
1,369
kW-months/year
$192,992
-
$
$36,430
-
$
$(-463)
-
$
$231,780
-
%
TOTAL IMPLEMENTED Savings:
$449,032
Cost:
$183,433
$42,727 1,256,905 $8,482 1,369 $171,340 - - - $(-1,017) - $227,500 - $42,727
1,256,905
kWh
$8,482
1,369
kW-months/year
$171,340
-
$
-
-
$
$(-1,017)
-
$
$227,500
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Increase in Production