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IAC Assessment: OK0667
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IAC Assessment: OK0667
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IAC Center Oklahoma State University
Assessment Year 2003
Principal Product Fittings, Plastic, Metal for Gas Distribution
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 70,000
Annual Production 2,400,000 Pieces
Production Hrs. Annual 6,240
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,229 3,250,800 kWh $0.03
Electricity Demand $74,941 7,117 kW-months/year $10.53
Electricity Fees $12,579 - $ -
Natural Gas $80,199 13,454 MMBtu $5.96
TOTAL ENERGY COSTS $277,686
RECOMMENDED SAVINGS* $26,920 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,098
Cost:
$4,390
- - - - - - $1,414 352 $(-1,950) - $1,634 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,414
352
gal
$(-1,950)
-
$
$1,634
-
$
02: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$1,957
Cost:
$564
- - - - - - $3,145 264 $(-1,950) - $762 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,145
264
gal
$(-1,950)
-
$
$762
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$670
Cost:
$760
$670 24,722 - - - - - - - - - - $670
24,722
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,471
Cost:
$1,855
- - - - $4,471 750 - - - - - - -
-
kWh
-
-
kW-months/year
$4,471
750
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$931
Cost:
$185
$931 34,360 - - - - - - - - - - $931
34,360
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$604
Cost:
$643
$133 4,906 $55 7 - - - - $260 - $156 - $133
4,906
kWh
$55
7
kW-months/year
-
-
MMBtu
-
-
gal
$260
-
$
$156
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$551
Cost:
$2,519
$551 20,348 - - - - - - - - - - $551
20,348
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,918
Cost:
$367
$8,110 299,275 - - - - - - $(-192) - - - $8,110
299,275
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$(-192)
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$652
Cost:
$5,401
$221 8,160 $342 42 - - - - - - $89 - $221
8,160
kWh
$342
42
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$89
-
$
10: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$2,803
Cost:
$500
$1,774 65,462 $1,029 126 - - - - - - - - $1,774
65,462
kWh
$1,029
126
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
11: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,265
Cost:
-
- - $5,265 500 - - - - - - - - -
-
kWh
$5,265
500
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$26,920
Cost:
$17,184
$12,390 457,233 $6,691 675 $4,471 750 $4,559 616 $(-3,832) - $2,641 - $12,390
457,233
kWh
$6,691
675
kW-months/year
$4,471
750
MMBtu
$4,559
616
gal
$(-3,832)
-
$
$2,641
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost