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IAC Assessment: OK0668
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IAC Assessment: OK0668
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IAC Center Oklahoma State University
Assessment Year 2003
Principal Product Toner
NAICS 325992 - Photographic Film, Paper, Plate, and Chemical Manufacturing
SIC 3861 - Photographic Equipment And Supplies
Sales $50,000,000-$100,000,000
# of Employees 180
Plant Area (Sq.Ft.) 850,000
Annual Production 15,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,120,162 89,640,000 kWh $0.02
Electricity Demand $1,097,003 160,134 kW-months/year $6.85
Electricity Fees $89,455 - $ -
Natural Gas $884,739 188,529 MMBtu $4.69
TOTAL ENERGY COSTS $4,457,399
RECOMMENDED SAVINGS* $323,719 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $163,185
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,150
Cost:
$61,955
$20,969 884,760 $6,408 1,212 - - - - $(-1,227) - $20,969
884,760
kWh
$6,408
1,212
kW-months/year
-
-
MMBtu
-
-
$
$(-1,227)
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,013
Cost:
$38,456
$7,235 305,269 $2,220 420 - - $15,558 - - - $7,235
305,269
kWh
$2,220
420
kW-months/year
-
-
MMBtu
$15,558
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,113
Cost:
$1,885
$6,113 257,929 - - - - - - - - $6,113
257,929
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,597
Cost:
-
$3,370 142,200 $1,027 194 - - $(-800) - - - $3,370
142,200
kWh
$1,027
194
kW-months/year
-
-
MMBtu
$(-800)
-
$
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$67,238
Cost:
-
- - $67,238 9,815 - - - - - - -
-
kWh
$67,238
9,815
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$21,821
Cost:
$1,125
$16,713 705,180 $5,108 966 - - - - - - $16,713
705,180
kWh
$5,108
966
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$50,260
Cost:
$51,780
$38,490 1,624,068 $11,770 2,225 - - - - - - $38,490
1,624,068
kWh
$11,770
2,225
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$31,772
Cost:
$9,500
- - - - $31,772 6,770 - - - - -
-
kWh
-
-
kW-months/year
$31,772
6,770
MMBtu
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,369
Cost:
$1,455
- - - - $1,369 149 - - - - -
-
kWh
-
-
kW-months/year
$1,369
149
MMBtu
-
-
$
-
-
$
10: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,501
Cost:
$6,296
$3,501 147,759 - - - - - - - - $3,501
147,759
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
11: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$32,447
Cost:
$112,608
$32,447 1,369,074 - - - - - - - - $32,447
1,369,074
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$16,404
Cost:
$34,425
$16,404 692,161 - - - - - - - - $16,404
692,161
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
13: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$38,034
Cost:
$1,647
$29,131 1,229,153 $8,903 1,684 - - - - - - $29,131
1,229,153
kWh
$8,903
1,684
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$323,719
Cost:
$321,132
$174,373 7,357,553 $102,674 16,516 $33,141 6,919 $14,758 - $(-1,227) - $174,373
7,357,553
kWh
$102,674
16,516
kW-months/year
$33,141
6,919
MMBtu
$14,758
-
$
$(-1,227)
-
$
TOTAL IMPLEMENTED Savings:
$163,185
Cost:
$44,568
$62,562 2,639,731 $84,496 13,079 $1,369 149 $14,758 - - - $62,562
2,639,731
kWh
$84,496
13,079
kW-months/year
$1,369
149
MMBtu
$14,758
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost