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IAC Assessment: OK0675
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IAC Assessment: OK0675
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IAC Center Oklahoma State University
Assessment Year 2003
Principal Product Winches and Speed Reducer
NAICS 333923 - Overhead Traveling Crane, Hoist, and Monorail System Manufacturing
SIC 3531 - Construction Machinery
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 80,000
Annual Production 18,000 Pieces
Production Hrs. Annual 4,160
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $74,273 1,584,300 kWh $0.05
Electricity Fees $1,425 - $ -
Natural Gas $8,952 1,150 MMBtu $7.78
TOTAL ENERGY COSTS $90,798
RECOMMENDED SAVINGS* $90,833 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,010
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $ $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$274
Cost:
$256
$168 5,265 $106 24 - - - - - - - - - - - - - - $168
5,265
kWh
$106
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$124
Cost:
$231
$124 3,890 - - - - - - - - - - - - - - - - $124
3,890
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$4,171
Cost:
$2,000
$4,171 130,342 - - - - - - - - - - - - - - - - $4,171
130,342
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,210
Cost:
$2,000
- - $2,210 315 - - - - - - - - - - - - - - -
-
kWh
$2,210
315
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$565
Cost:
$367
$473 14,788 $188 43 - - - - - - - - $(-96) - - - - - $473
14,788
kWh
$188
43
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-96)
-
$
-
-
$
-
-
%
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$428
Cost:
$2,730
- - - - $428 - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$428
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,672
Cost:
$2,173
- - - - - - $4,672 600 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$4,672
600
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
08: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,993
Cost:
-
- - - - - - $1,993 256 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,993
256
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
09: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$14,350
Cost:
$23,640
- - - - - - - - - - $5,856 12,460 - - $8,494 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$5,856
12,460
gal
-
-
$
$8,494
-
$
-
-
%
10: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$61,378
Cost:
$3,000
- - - - - - - - - - - - - - - - $61,378 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
$61,378
-
%
11: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$668
Cost:
$287
- - - - - - - - $668 400 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$668
400
Tgal
-
-
gal
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$90,833
Cost:
$36,684
$4,936 154,285 $2,504 382 $428 - $6,665 856 $668 400 $5,856 12,460 $(-96) - $8,494 - $61,378 - $4,936
154,285
kWh
$2,504
382
kW-months/year
$428
-
$
$6,665
856
MMBtu
$668
400
Tgal
$5,856
12,460
gal
$(-96)
-
$
$8,494
-
$
$61,378
-
%
TOTAL IMPLEMENTED Savings:
$5,010
Cost:
$2,623
$4,812 150,395 $294 67 - - - - - - - - $(-96) - - - - - $4,812
150,395
kWh
$294
67
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-96)
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $ $ $ $ %
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Increase in Production