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IAC Assessment: OK0677
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IAC Assessment: OK0677
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IAC Center Oklahoma State University
Assessment Year 2004
Principal Product Coiled Steel Products
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $1,000,000-$5,000,000
# of Employees 92
Plant Area (Sq.Ft.) 323,000
Annual Production 7,000 Tons
Production Hrs. Annual 2,080
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $70,611 1,710,033 kWh $0.04
Electricity Fees $25,385 - $ -
Natural Gas $17,972 2,257 MMBtu $7.96
TOTAL ENERGY COSTS $95,768
RECOMMENDED SAVINGS* $24,354 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,774
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,275
Cost:
$263
- - - - $1,275 160 - - - - -
-
kWh
-
-
kW-months/year
$1,275
160
MMBtu
-
-
$
-
-
$
02: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$4,300
Cost:
-
- - - - - - $4,300 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,300
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,249
Cost:
$631
$7,284 129,838 $3,229 744 - - $(-264) - - - $7,284
129,838
kWh
$3,229
744
kW-months/year
-
-
MMBtu
$(-264)
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$112
Cost:
$131
$112 1,997 - - - - - - - - $112
1,997
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$4,838
Cost:
$2,000
- - - - - - - - $4,838 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$4,838
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,275
Cost:
$15,280
$2,274 40,535 - - - - - - $1 - $2,274
40,535
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$996
Cost:
$5,100
$821 14,627 $175 19 - - - - - - $821
14,627
kWh
$175
19
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$309
Cost:
$505
$279 4,980 $30 7 - - - - - - $279
4,980
kWh
$30
7
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$24,354
Cost:
$23,910
$10,770 191,977 $3,434 770 $1,275 160 $4,036 - $4,839 - $10,770
191,977
kWh
$3,434
770
kW-months/year
$1,275
160
MMBtu
$4,036
-
$
$4,839
-
$
TOTAL IMPLEMENTED Savings:
$20,774
Cost:
$3,025
$7,396 131,835 $3,229 744 $1,275 160 $4,036 - $4,838 - $7,396
131,835
kWh
$3,229
744
kW-months/year
$1,275
160
MMBtu
$4,036
-
$
$4,838
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes