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IAC Assessment: OK0678
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IAC Assessment: OK0678
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IAC Center Oklahoma State University
Assessment Year 2004
Principal Product Pressure Control Valves for Oil & Gas Field
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533 - Oil And Gas Field Machinery
Sales <$500,000
# of Employees 160
Plant Area (Sq.Ft.) 120,000
Annual Production 18,000 Pieces
Production Hrs. Annual 7,488
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $129,381 4,774,200 kWh $0.03
Electricity Demand $87,172 11,515 kW-months/year $7.57
Electricity Fees $61,948 - $ -
Natural Gas $79,818 11,170 MMBtu $7.15
TOTAL ENERGY COSTS $385,162
RECOMMENDED SAVINGS* $61,405 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,783
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,075
Cost:
$823
$3,531 130,280 - - - - - - - - $(-456) - - - $3,531
130,280
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$(-456)
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,817
Cost:
$3,690
$1,817 67,033 - - - - - - - - - - - - $1,817
67,033
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,836
Cost:
$10,835
$6,292 232,170 - - - - - - - - $(-456) - - - $6,292
232,170
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$(-456)
-
$
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,162
Cost:
$800
- - - - $13,162 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$13,162
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$22,602
Cost:
$28,350
$14,765 544,836 $24,478 2,996 - - $(-16,641) (-2,329) - - - - - - $14,765
544,836
kWh
$24,478
2,996
kW-months/year
-
-
$
$(-16,641)
(-2,329)
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,188
Cost:
$12,597
- - - - - - $5,188 726 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,188
726
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$3,347
Cost:
$2,200
- - - - - - $3,347 468 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,347
468
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,847
Cost:
$14,078
$325 11,980 $157 19 - - - - - - $1,934 - $431 - $325
11,980
kWh
$157
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$1,934
-
$
$431
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$546
Cost:
$1,154
$135 4,993 - - - - - - - - $346 - $65 - $135
4,993
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$346
-
$
$65
-
$
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$2,985
Cost:
-
- - - - - - - - $2,985 12,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,985
12,000
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$61,405
Cost:
$74,527
$26,865 991,292 $24,635 3,015 $13,162 - $(-8,106) (-1,135) $2,985 12,000 $1,368 - $496 - $26,865
991,292
kWh
$24,635
3,015
kW-months/year
$13,162
-
$
$(-8,106)
(-1,135)
MMBtu
$2,985
12,000
lb
$1,368
-
$
$496
-
$
TOTAL IMPLEMENTED Savings:
$27,783
Cost:
$19,502
$11,775 434,476 - - $13,162 - $3,347 468 - - $(-566) - $65 - $11,775
434,476
kWh
-
-
kW-months/year
$13,162
-
$
$3,347
468
MMBtu
-
-
lb
$(-566)
-
$
$65
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost