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IAC Assessment: OK0686
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IAC Assessment: OK0686
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IAC Center Oklahoma State University
Assessment Year 2004
Principal Product Sucker Rods
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 230,000
Annual Production 35,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $568,031 12,383,440 kWh $0.05
Electricity Demand $1,689 5,630 kW-months/year $0.30
Electricity Fees $169,163 - $ -
Natural Gas $1,279,845 218,484 MMBtu $5.86
TOTAL ENERGY COSTS $2,036,728
RECOMMENDED SAVINGS* $111,908 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,089
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,360
Cost:
$160
- - $20,848 4,800 - - - - - - $(-7,488) - - - -
-
kWh
$20,848
4,800
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-7,488)
-
$
-
-
$
02: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$1,472
Cost:
$262
- - - - - - $1,472 518,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,472
518,000
Tgal
-
-
gal
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,350
Cost:
$1,136
$3,350 105,357 - - - - - - - - - - - - $3,350
105,357
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,577
Cost:
$1,320
- - - - $1,577 269 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,577
269
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
05: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$70,533
Cost:
$81,950
$(-713) (-18,720) - - - - - - $16,740 55,800 $(-5,200) - $59,706 - $(-713)
(-18,720)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$16,740
55,800
gal
$(-5,200)
-
$
$59,706
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,153
Cost:
$36,618
$10,110 317,928 $1,827 421 - - - - - - - - $(-2,784) - $10,110
317,928
kWh
$1,827
421
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$(-2,784)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$537
Cost:
$2,550
$142 4,468 $27 6 - - - - - - - - $368 - $142
4,468
kWh
$27
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$368
-
$
08: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$8,220
Cost:
$40,318
- - - - $8,220 1,403 - - - - - - - - -
-
kWh
-
-
kW-months/year
$8,220
1,403
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,706
Cost:
$22,116
$2,664 83,762 $1,042 240 - - - - - - - - - - $2,664
83,762
kWh
$1,042
240
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$111,908
Cost:
$186,430
$15,553 492,795 $23,744 5,467 $9,797 1,672 $1,472 518,000 $16,740 55,800 $(-12,688) - $57,290 - $15,553
492,795
kWh
$23,744
5,467
kW-months/year
$9,797
1,672
MMBtu
$1,472
518,000
Tgal
$16,740
55,800
gal
$(-12,688)
-
$
$57,290
-
$
TOTAL IMPLEMENTED Savings:
$16,089
Cost:
$41,886
$13,602 427,753 $1,854 427 $1,577 269 $1,472 518,000 - - - - $(-2,416) - $13,602
427,753
kWh
$1,854
427
kW-months/year
$1,577
269
MMBtu
$1,472
518,000
Tgal
-
-
gal
-
-
$
$(-2,416)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Ancillary Material Cost