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IAC Assessment: OK0697
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IAC Assessment: OK0697
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IAC Center Oklahoma State University
Assessment Year 2004
Principal Product Fuel filter cartridges
NAICS 336412 - Aircraft Engine and Engine Parts Manufacturing
SIC 3724 - Aircraft Engines And Engine Parts
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 72,000
Annual Production 780,000 Pieces
Production Hrs. Annual 4,680
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,574 1,947,240 kWh $0.05
Electricity Demand $15,605 7,158 kW-months/year $2.18
Electricity Fees $8,082 - $ -
Natural Gas $73,936 9,802 MMBtu $7.54
TOTAL ENERGY COSTS $217,359
RECOMMENDED SAVINGS* $40,222 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,198
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$11,600
Cost:
-
- - - - - - - - - - $11,600 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$11,600
-
$
-
-
$
02: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$2,218
Cost:
$100
- - - - - - - - - - - - $2,218 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$2,218
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,032
Cost:
$1,400
- - $3,032 420 - - - - - - - - - - -
-
kWh
$3,032
420
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 2.5113 USE DIRECT FLAME IMPINGEMENT OR INFRARED PROCESSING FOR CHAMBER TYPE HEATING Savings:
$15,364
Cost:
$10,542
- - - - $7,452 988 $742 209,000 $370 209,000 $6,800 - - - -
-
kWh
-
-
kW-months/year
$7,452
988
MMBtu
$742
209,000
Tgal
$370
209,000
gal
$6,800
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$356
Cost:
$269
$356 12,160 - - - - - - - - - - - - $356
12,160
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$837
Cost:
$730
$985 33,609 $52 7 - - - - - - $(-200) - - - $985
33,609
kWh
$52
7
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$(-200)
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$369
Cost:
$360
$121 4,117 $41 6 - - - - - - $207 - - - $121
4,117
kWh
$41
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$207
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,392
Cost:
$3,349
$663 22,623 $466 65 - - - - - - $263 - - - $663
22,623
kWh
$466
65
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$263
-
$
-
-
$
09: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$5,054
Cost:
$18,900
$5,054 172,502 - - - - - - - - - - - - $5,054
172,502
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$40,222
Cost:
$35,650
$7,179 245,011 $3,591 498 $7,452 988 $742 209,000 $370 209,000 $18,670 - $2,218 - $7,179
245,011
kWh
$3,591
498
kW-months/year
$7,452
988
MMBtu
$742
209,000
Tgal
$370
209,000
gal
$18,670
-
$
$2,218
-
$
TOTAL IMPLEMENTED Savings:
$14,198
Cost:
$4,439
$1,769 60,349 $559 78 - - - - - - $11,870 - - - $1,769
60,349
kWh
$559
78
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$11,870
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Personnel Changes Administrative Changes