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IAC Assessment: OK0709
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IAC Assessment: OK0709
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IAC Center Oklahoma State University
Assessment Year 2005
Principal Product Solvent based coating
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 100,000
Annual Production 2,800 Thousand Gallons
Production Hrs. Annual 2,600
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $83,698 1,202,790 kWh $0.07
Electricity Demand $2,521 308 kW-months/year $8.19
Electricity Fees $16,283 - $ -
Natural Gas $145,603 21,542 MMBtu $6.76
TOTAL ENERGY COSTS $291,951
RECOMMENDED SAVINGS* $27,875 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,684
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ MMBtu $ $ $ $
01: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$2,560
Cost:
-
$2,560 - - - - - - - $2,560
-
kWh
-
-
MMBtu
-
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,684
Cost:
$1,030
- - $3,684 545 - - - - -
-
kWh
$3,684
545
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,659
Cost:
$11,363
$1,943 23,603 - - $(-284) - - - $1,943
23,603
kWh
-
-
MMBtu
$(-284)
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,493
Cost:
$21,700
$11,493 139,651 - - - - - - $11,493
139,651
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,000
Cost:
-
- - - - $1,000 - - - -
-
kWh
-
-
MMBtu
$1,000
-
$
-
-
$
06: 2.6232 INSTALL SET-BACK TIMERS Savings:
$4,055
Cost:
$2,205
- - $4,055 600 - - - - -
-
kWh
$4,055
600
MMBtu
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,077
Cost:
$4,640
$1,077 13,092 - - - - - - $1,077
13,092
kWh
-
-
MMBtu
-
-
$
-
-
$
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$541
Cost:
$3,034
- - $541 80 - - - - -
-
kWh
$541
80
MMBtu
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$824
Cost:
$1,820
$824 10,009 - - - - - - $824
10,009
kWh
-
-
MMBtu
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$127
Cost:
$109
$124 1,508 - - - - $3 - $124
1,508
kWh
-
-
MMBtu
-
-
$
$3
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$159
Cost:
$1,000
$209 2,538 - - - - $(-50) - $209
2,538
kWh
-
-
MMBtu
-
-
$
$(-50)
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$696
Cost:
$4,181
$655 7,952 - - $41 - - - $655
7,952
kWh
-
-
MMBtu
$41
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$27,875
Cost:
$51,082
$18,885 198,353 $8,280 1,225 $757 - $(-47) - $18,885
198,353
kWh
$8,280
1,225
MMBtu
$757
-
$
$(-47)
-
$
TOTAL IMPLEMENTED Savings:
$3,684
Cost:
$1,030
- - $3,684 545 - - - - -
-
kWh
$3,684
545
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Ancillary Material Cost