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IAC Assessment: OK0710
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IAC Assessment: OK0710
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IAC Center Oklahoma State University
Assessment Year 2005
Principal Product Batch Inclusion Bags & Pre-weight Chemicals
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2895 - Carbon Black
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 60,000
Annual Production 45,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,090 1,883,600 kWh $0.03
Electricity Demand $20,189 3,601 kW-months/year $5.61
Electricity Fees $31,851 - $ -
Natural Gas $16,269 1,503 MMBtu $10.82
TOTAL ENERGY COSTS $124,290
RECOMMENDED SAVINGS* $27,200 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,914
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4153 AVOID EMERGENCY REWIND OF MOTORS Savings:
$18,566
Cost:
$18,454
$18,566 635,820 - - - - - - - - $18,566
635,820
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,475
Cost:
$3,550
- - $2,475 441 - - - - - - -
-
kWh
$2,475
441
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,403
Cost:
$430
- - - - $1,403 148 - - - - -
-
kWh
-
-
kW-months/year
$1,403
148
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,823
Cost:
$1,607
$1,116 38,220 $707 126 - - - - - - $1,116
38,220
kWh
$707
126
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,439
Cost:
$4,746
$589 20,188 $525 96 - - - - $325 - $589
20,188
kWh
$525
96
kW-months/year
-
-
MMBtu
-
-
$
$325
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$467
Cost:
$356
$467 15,990 - - - - - - - - $467
15,990
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$729
Cost:
$30
$606 20,726 $123 24 - - - - - - $606
20,726
kWh
$123
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$298
Cost:
$895
$77 2,628 $20 4 - - $168 - $33 - $77
2,628
kWh
$20
4
kW-months/year
-
-
MMBtu
$168
-
$
$33
-
$
TOTAL RECOMMENDED Savings:
$27,200
Cost:
$30,068
$21,421 733,572 $3,850 691 $1,403 148 $168 - $358 - $21,421
733,572
kWh
$3,850
691
kW-months/year
$1,403
148
MMBtu
$168
-
$
$358
-
$
TOTAL IMPLEMENTED Savings:
$3,914
Cost:
$8,296
$589 20,188 $3,000 537 - - - - $325 - $589
20,188
kWh
$3,000
537
kW-months/year
-
-
MMBtu
-
-
$
$325
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost