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IAC Assessment: OK0717
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IAC Assessment: OK0717
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Oklahoma State University
Assessment Year 2005
Principal Product Face Bricks
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3251 - Brick And Structural Clay Tile
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 82,100
Annual Production 21,000,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) OK
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,109 2,189,358 kWh $0.04
Electricity Demand $68,265 5,573 kW-months/year $12.25
Electricity Fees $1,200 - $ -
Natural Gas $523,887 93,898 MMBtu $5.58
TOTAL ENERGY COSTS $690,833
RECOMMENDED SAVINGS* $47,950 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,019
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$38,551
Cost:
$53,370
- - - - $38,551 5,087 - - - - -
-
kWh
-
-
kW-months/year
$38,551
5,087
MMBtu
-
-
$
-
-
$
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,162
Cost:
$7,760
- - $4,162 340 - - - - - - -
-
kWh
$4,162
340
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4227 USE COMPRESSOR AIR FILTERS Savings:
$111
Cost:
$417
$63 1,393 $98 8 - - $(-50) - - - $63
1,393
kWh
$98
8
kW-months/year
-
-
MMBtu
$(-50)
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,466
Cost:
$1,039
- - - - $1,466 193 - - - - -
-
kWh
-
-
kW-months/year
$1,466
193
MMBtu
-
-
$
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,002
Cost:
$9,712
$385 8,630 $617 50 - - - - - - $385
8,630
kWh
$617
50
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,658
Cost:
$461
$731 16,399 $275 22 - - $1,305 - $347 - $731
16,399
kWh
$275
22
kW-months/year
-
-
MMBtu
$1,305
-
$
$347
-
$
TOTAL RECOMMENDED Savings:
$47,950
Cost:
$72,759
$1,179 26,422 $5,152 420 $40,017 5,280 $1,255 - $347 - $1,179
26,422
kWh
$5,152
420
kW-months/year
$40,017
5,280
MMBtu
$1,255
-
$
$347
-
$
TOTAL IMPLEMENTED Savings:
$41,019
Cost:
$64,121
$385 8,630 $617 50 $40,017 5,280 - - - - $385
8,630
kWh
$617
50
kW-months/year
$40,017
5,280
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost